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Keywords of this article:  injection molding 
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medical 
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packaging 
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injection mold 
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Injection molding machines of the ELIOS series unite high clamping forces with fast cycle times.
Injection molding machines of the ELIOS series unite high clamping forces with fast cycle times.

Netstal will present innovative injection molding solutions for the packaging and medical industries in the age of industry 4.0 at the NPE. A total of four Netstal injection molding machines will be on show live in production at the KraussMaffei Corporation booth and at partner booths.

One of the highlights will be the American premiere of the ELIOS series with the 7500 kN variant. The ELIOS 7500-6000 is an example of the new Netstal high-speed machine series, and will be in the limelight at a North American trade fair for the first time.

With an 8+8 cavity stack mold from StackTeck, 16 oz delicatessen containers (473 ml) are produced in a cycle time of 3.1 seconds. The system is completed by a handling solution from CBW Automation.

16 oz. Delicatessen containers will be produced on a Netstal ELIOS 7500 at NPE 2018.The series currently comprises four main versions with clamping forces of 4500, 5500, 6500 and 7500 kN. A range of different injection units and screw diameters allow the ELIOS machines to be tailored to a wide variety of applications.

The heart of the ELIOS is the newly developed hybrid drive concept of the clamping unit with 5-point dual toggle lever. The energy-efficient combination of an electrically powered travel motion and the hydro-mechanical design of the clamping force leads to considerable acceleration of the entire movement system.

Maximum precision and efficiency in the cleanroom

At the NPE, Netstal will also demonstrate its expertise in medical engineering applications with a fully electric ELION 2800-870 in the cleanroom version.

With a 128-cavity mold from Tanner, more than 82,000 pipette tips are injected at a cycle time of 5.6 seconds per hour. The shot weight is 33.28 grams. The automation system with cavity separation comes from Zubler Handling.

Injection molding production in the cloud
With AnalytiX, users have the most important data of their injection molding production always and everywhere in sight.
As a powerful brand of the KraussMaffei Group, Netstal is driving developments in all aspects of Industry 4.0 under the Plastics 4.0 umbrella term. The new e-service provides Netstal users with versatile electronic functions for information and direct communication.

With AnalytiX, Netstal's cloud-based production monitoring system, customers always have their entire injection molding manufacturing process with them wherever they go. All they need is access and the new app on their smartphones or tablets.

The user benefits from automated evaluations of processes and machine conditions. This saves a lot of time and increases employee efficiency. With the help of intelligent key figures for stability and productivity, the user can identify trends or performance deviations of individual machines at a glance.

Data security is a top priority at Netstal. All information is hosted in the secure Netstal cloud in Switzerland and is not accessible to third parties.

Meanwhile, for the first time, Netstal will be represented with an additional booth in the newly installed Bottle Zone.

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