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Keywords of this article:  injection molding 
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automotive 
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injection mold 
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injection mold 
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Two-Platen Injection Molding Machine (LN-500)
Two-Platen Injection Molding Machine (LN-500)
Photo: 123

With the trend of lightweight automobile, the proportion of vehicle plastic used in vehicles gradually climbed up to more than 20%. It is estimated that the global automotive plastics production value will reach nearly NTD 300 billion. The country of focused are China, India, Brazil and Russia and the total annual demand is up to 30%, so that the trend has also driven the growth of the Two-Platen IMM market. The original design concept of FCS' Two-Platen IMM was brought in by well-known European manufacturers and integrate FCS for more than 30 years of experience to meet customer needs.

Machine Characteristics:

  1. The machine requires small space: The clamping mechanism of the two-platen injection molding machine is shorter and takes only a small space and place, saving over 30% plant area.
  2. Opening stroke is easy to customize: Due to the large opening stroke and mold thickness which can be enlarged according to production requirements, the application scope of product is wider, with the deep-barrel type product in particular.
  3. Injection molding process expansion: Two-Platen series are easy to extend injection molding process, such as multi-component and stack mold injection molding.
  4. Accurate usage amount of lubrication: There is no abrasion and lubrication problem in the clamping system, with accurate clamping force and simple setting, the accuracy, lifespan and cleanliness of the machine can be effectively improved.
  5. Application of high-power servo system: Power saving effects of more than 50 to 70 percent. Moreover, the servo driver with high response performance which is helpful for better movement.

Innovative Applications

  1. Customization of Injection molding with extensive process, such as the injection unit could be added by two or more color modules.
  2. Integration ability of special process, such as a Stack molding, which integrated horizontal Spin form module and a special mold with four-face feature. As shown below: one side is doing injection molding while the other side at 90° position is doing cooling. This can raise production effect.

Industry 4.0 Application

  1. Using the controller via EtherCAT and Modbus communication interface to connect auxiliary equipment production control information, such as integrating the temperature controller or cavity sensor to set upper and lower control boundaries on IMM operation panel, and has monitor effect.
  2. Equipped with iMF4.0 production management system to record real-time information, including personnel status, equipment efficiency, downtime and the number of defective products, etc.

Two-platen injection molding machine has remarkable features and excellent power-saving performance. It can be applied for vehicles, TFT-LCD and traffic facilities industries, include Taiwan, China, India, Brazil, Russia and other markets; and the estimated global annual demand is more than 100 sets.

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