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Keywords of this article:  extrusion 
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CHINAPLAS 
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extruder 
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Xiaojun Cui, CEO at KraussMaffei Group China (left); Georg P. Holzinger, President Injection Molding Machinery at KraussMaffei in China (middle); Bengt Schmidt, President Extrusion at KraussMaffei Berstorff in China (right).
Xiaojun Cui, CEO at KraussMaffei Group China (left); Georg P. Holzinger, President Injection Molding Machinery at KraussMaffei in China (middle); Bengt Schmidt, President Extrusion at KraussMaffei Berstorff in China (right).

At this year's CHINAPLAS, KraussMaffei Berstorff showcased the new high-performance ZE-CN twin-screw extruder generation for enhanced output rates and maximum product quality. With unparalleled productivity and uncompromising flexibility, this new generation is aimed specifically at Chinese compounders with standard compounding applications.

As compared to the previous ZE Performance series, the ZE-CN features 15% higher output rates and up to 20% more flexibility in terms of process applications. The extruder was developed by Chinese engineers who are familiar with Chinese customers’ requirements, with the guidance of their German colleagues, and is manufactured at the KraussMaffei production site in Haiyan, China.

"After its market launch at Chinaplas 2018, the new ZE-CN generation will replace the successful ZE Performance series," said Bengt Schmidt, President Extrusion at KraussMaffei Berstorff in China.

"Through state-of-the-art technology, this innovative twin-screw extruder series has been further upgraded and adapted to higher productivity requirements of our Chinese customers," he explained.

As explained, the new ZE-CN has a powerful drive train and screw elements and shafts made of special material have allowed the torque density to be increased to 12.0 Nm/cm³. As compared to the previous series, compounders achieve about 15% higher output rates with torque-limited processes owing to the raised torque.
New ZE-CN with a torque density of 12.0 Nm/cm³ for enhanced performance.
In addition, the ZE-CN series scores with an extended range of 4 and 6D barrel housings to precisely tailor the processing section to specific customer requirements. All barrel housings are characterized by precise temperature control.

While cooling is based on cooling water injection, high-performance electric cartridge heaters are used for direct and rapid heating. The C-clamp flange system facilitates assembly and disassembly of the barrel housings and substantially reduces set-up times during barrel housing changes.

The standard equipment comprises the sturdy base frame designed to accommodate the temperature control units and the oil lubrication system. The state-of-the-art control software can be seamlessly integrated into the digital factory, ready for Industry 4.0. The on-board operating panel with display of all important extruder information saves time and provides enhanced ease of use.

KraussMaffei Berstorff also presented premium quality solutions in PVC and PO pipe extrusion at the show. The company introduced biaxially oriented PVC pipe technology together with Baosu Pipe Industry.

According to Bengt Schmidt, the gas pipes sector of the Chinese construction industry has been blooming, and manufactures are looking for high-end equipment to produce high quality products.

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