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Alessio Ceriani, Area Sales Manager Rubber/Plastic Division (left) and Guglielmo Comerio, Project Manager at COMERIO ERCOLE S.p.A.
Alessio Ceriani, Area Sales Manager Rubber/Plastic Division (left) and Guglielmo Comerio, Project Manager at COMERIO ERCOLE S.p.A.

At CHINAPLAS 2018, COMERIO ERCOLE S.p.A., an Italian Company founded in 1885, incorporating CKA GmbH calendering specialist, presented some very important technological innovations recently developed for calendering machines and plants for plastic films.

At the show, COMERIO ERCOLE received many enquiries from Chinese potential customers as well as producers from Korea, India, Pakistan, Iran, etc.

As an important manufacturer for calendaring machines and complete lines, the plastic division of the company has been enjoying growth in the Chinese market.

“The Chinese market is very good now, and we observe that Chinese producers are eager to produce end products of high quality and thus looking for good equipment from aboard,” Alessio Ceriani, Area Sales Manager Rubber/Plastic Division at COMERIO ERCOLE said.

Apart from the packaging sector, construction is another upcoming sector with huge potential for COMERIO ERCOLE.

“Packaging sector in Chinas is definitely growing and is an important driving force for plastic films. Interestingly, we also see a lot of demands from the construction sector, mainly for decoration purposes, and also for furniture and floor,” Alessio Ceriani explained.
The high performance calendering unit for plastics processing from COMERIO ERCOLE S.p.A.
A revolutionary innovation of COMERIO ERCOLE is the FLEXI calendar at high-precision hydraulic roll positioning suitable for PVC sheets. It was designed with 4 or 5 rolls according to the type of processed product (soft or rigid PVC).

The new inverted L calender configuration allows a wide range of applications as it is designed to work with 4 rolls for 3 lamination banks or alternatively with 5 rolls for 4 lamination banks, keeping the same post calender stretching-embossing and cooling unit of the film.

According to Alessio Ceriani, significant technical evolution in the manufacturing process of high precision calenders for plastic materials is a result of the necessity to produce high quality materials, the increase of process speed and productivity as well as the need of flexibility of the plants.

Therefore, COMERIO ERCOLE designs and manufactures equipment which features significant increase of:

  • flexibility to produce different materials on the same plant
  • constant precision and thickness of the calendered product
  • product stability at wind-up
  • claender management as far as the production optimization and productivity increase are concerned

All of COMERIO ERCOLE’s machines are made in Italy and the company has local agent in China. To provide better and faster services, the company also keeps spare parts in China as well.

According to him, providing turnkey solutions is a trend in the machine supply chain. COMERIO ERCOLE has strong competitive advantage in this area, as the company does not limit its products to machines and plants, but is also able to provide engineering and know-how at all levels.

The Busto Arsizio (Varese) based company has a team of 200 employees and recorded a turnover of 70 million in 2016.

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