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VESTENAMER for road construction - innovation for asphalt mixtures with rubber content.
VESTENAMER for road construction - innovation for asphalt mixtures with rubber content.
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Evonik is pursuing a sustainable and cost-effective approach to road construction with the use of VESTENAMER, a process additive for the rubber industry.

The additive makes it feasible to process rubber powder from scrap tires to generate asphalt with rubber content. The recycled material is mixed into road construction bitumen or asphalt to improve the quality of the mixtures and to extend the service life of road surfaces.

Extended service life, less noise

In the United States, asphalt mixtures containing rubber have been used for decades. Long-term studies have demonstrated a significant improvement in road durability.

The market for elastomer-modified, i.e. rubber-containing, road surfaces has been growing in Europe over the past years as well, according to Frank Lindner, senior business manager for VESTENAMER. The positive properties are obvious since the material significantly reduces cracking, ruts and potholes in the road surface, which in turn extends road service life.

Another sensory experience also speaks in favor of using rubber-modified bitumen: The rubber powder is frequently used in porous asphalt–also known as low-noise asphalt–that cuts down on traffic noise.

Efficient use of scrap tires

Every year, a waste volume of some 19.3 million metric tons of scrap tires is generated worldwide – including over 3.6 million metric tons in Europe alone.

20 years ago, over half of all scrap tires were incinerated to generate energy in Germany alone, while only every tenth scrap tire was processed into granulate. By now, the volume of the latter has caught up with energy-related processing.

“Reusing recycled tires secures valuable resources,” said Thomas Engenhorst, sustainability strategy manager in the Resource Efficiency Segment of Evonik. “Tires are not classified as waste, but are considered a valuable material, which may not, for example, be disposed of in landfills.”

“This use eliminates the disposal question: Instead of incinerating the tires, they have another life stage in road traffic – not as part of an engine-powered vehicle, but in the form of an elastomer or rubber powder in the road surface.”

As part of a test track in the German town of Paderborn, the local road Detmolder Strasse was resurfaced in 2012. The new mixture formulation included rubber powder and VESTENAMER. For every 100 m of track, some 80 scrap tires were turned into an elastomer-modified road surface, along with recycling the old asphalt.

Fewer CO2 emissions

A study by the renowned Institute for Energy and Environmental Research in Heidelberg (ifeu) provides further information about the ecobalance: Each metric ton of recycled rubber powder saves some 2.7 metric tons of carbon dioxide, which would otherwise be generated during the incineration process. Accordingly, this material use significantly optimizes the carbon footprint.

The application of VESTENAMER is a clean affair in many respects: The emissions of volatile and semi-volatile compounds, including hydrocarbons and sulfur compounds, are much lower in road surfaces containing rubber than in conventional, polymer-modified asphalt types.

Furthermore, Evonik’s process additive reduces the migration of organic compounds that are washed out by rain and reach the groundwater. As a study conducted by FABES Forschungs-GmbH on behalf of Evonik has documented, the use of VESTENAMER reduces the overall groundwater burden.

VESTENAMER was developed in the late 1970s as a processing aid for the rubber industry. Polyoctenamer, which is produced in the Marl Chemical Park, resolves a number of challenges associated with compounding and processing rubber. It is used to this day because of its positive characteristics in the interaction with other rubbers. In addition to the tire market, the product plays a part in the manufacture of rubber items such as hoses, clutch linings, roller coatings or molded parts.

Since road transportation authorities have long been looking for an improved and more durable material, the High Performance Polymers Business Line of Evonik began to conduct extensive research in this area 10 years ago. Since then, VESTENAMER has gradually become the unifying element of choice in rubber-modified asphalt.

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