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Keywords of this article:  extrusion 
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extruder 
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Macchi has recently delivered and installed the first 9-layer coextrusion line to DUOPLAST AG.
Macchi has recently delivered and installed the first 9-layer coextrusion line to DUOPLAST AG.

Macchi has recently delivered and installed the first 9-layer coextrusion line to the company DUOPLAST AG, a leading producer of packaging film in Germany.

The line, configured with seven extruders 55 mm, two extruders 65 mm, 500 mm die head, BO PLUS double station automatic winder, has a capacity of about 500 kg/hr.

The line is designed for new products development in the agricultural field, load security stretch film applications and food barrier films.

Macchi 9-layer enables DUO PLAST to produce stretch films with even more efficiency, thinner layers and higher stretchability. It strengthens the sustainability approach, providing DUO PLAST with the unique capability to extend their portfolio of high-performance films based on recycled material and on polymers out of renewable raw materials.

Furthermore, the line incorporates many of the recent Macchi's technological developments, such as a new air recirculation system for a drastic reduction in energy consumption, a new fully automated system for unloading finished rolls, as well as a new micro porous inversion bar system, specific to produce sticky films. 

In addition, it is also equipped with the new "MACCHI 4.0" system for production data exchange. “The new extrusion line, which fully complies with all stringent Industry 4.0 requirements, is a fundamental component for further DUO PLAST development as far as functionalities, quality and production standards are concerned. Now we can use special polymers in each single layer. We can grant our customers a higher load security and higher barrier properties while using less material,” explained Detlef Kaase, COO of DUO PLAST AG.

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