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Keywords of this article:  injection molding 
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injection mold 
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Machine with LSR system.
Machine with LSR system.
Photo: 12

At the forthcoming CHINAPLAS 2019, WITTMANN BATTENFELD will present to trade visitors the latest machine and process technology together with automation and auxiliaries for plastics injection molding

All-electric EcoPower with LSR system for automotive

At the booth, WITTMANN BATTENFELD will demonstrate LSR application from the automotive sector on a machine from its all-electric EcoPower series. The machine is an EcoPower 160/350 with 1,600 kN clamping force, equipped with LSR technology from Nexus, Austria.

The injection unit in open design allows easy integration of the LSR feeding and blending elements. A connector seal for the automotive industry will be produced from LSR supplied by Momentive, Germany with a fully automatic 32-cavity mold equipped with an inspection system from Nexus.

The system uses latest cold runner technology supplied by the mold maker with the TIMESHOT needle shut-off control for molds with large numbers of cavities, which is unique on the market. A gripper with a sensor system takes care of automatic parts demolding.

MicroPower 15/10 for small and micro parts

MicroPower 15/10.On the second injection molding machine shown at the fair, a MicroPower 15/10, a medical clamp with a part weight of 0.003 g is manufactured from POM supplied by Ticona within a cycle time of 5 seconds on a MicroPower 15/7.5 with a 4-cavity mold from Microsystems UK.

The parts are removed by a W8VS2 WITTMANN robot – a robot which has been specially designed for the highly dynamic and precise removal of small and micro parts – and passed on to a camera integrated in the production cell and in the machine’s control system for quality inspection.

Subsequently, they are separated according to cavities and stacked in a stacking module. In this application, the parts are injected, tested and deposited in the clean room.

Furthermore, the WITTMANN group will demonstrate the integration of robots and peripherals into the UNILOG B8 control system with the help of an interactive display panel. This display panel will give visitors the opportunity to test directly on site the advantages of the WITTMANN solution to meet the challenges of Industry 4.0, known as WITTMANN 4.0.

WITTMANN automation and auxiliaries

Powerful S-Max 2 beside-the-press granulator.In addition to the robots and auxiliary appliances integrated in the injection molding machines, the WITTMANN Group will present at CHINAPLAS a wide range of robots and auxiliary appliances as stand-alone solutions. The majority of the products exhibited will come from the production plant in Kunshan, China.

In the area of automation, robots for smaller injection molding machines will be shown, namely W818TS robots, a PRIMUS 14S and a PRIMUS 16S. These robots recommend themselves primarily by small moving loads and high dynamism for applications in the clamping force range of up to 3,000 kN.

From the range of temperature controllers, three models from the low-cost TEMPRO basic C series will be presented, that is, a TEMPRO basic C90, a TEMPRO basic C140 and a TEMPRO basic C120M.

The WITTMANN range of granulators will also be presented. On display will be the MAS grinder model MAS 2A, two granulators from the G-Max series, a G-Max 12 and the high-performance G-Max 33, as well as two granulators from the new S-Max series, an S-Max 2 and an S-Max 2 Plus.

Moreover, WITTMANN BATTENFELD will exhibit two ATON segmented wheel dryers at the fair. The company will also demonstrate its expertise in the area of materials handling with the stand-alone loaders FEEDMAX S 3 and S 3 net and a central material separator from the FEEDMAX B series.

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