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As plastic bottles commonly use more plastic than a tube, PackSys Global expects to see many products change from bottles to tubes.
As plastic bottles commonly use more plastic than a tube, PackSys Global expects to see many products change from bottles to tubes.

PackSys Global, a member of the Brückner Group, and its subsidiaries will be presenting their latest innovations for packaging at the 2019 K show in Düsseldorf, Germany.

capLAB: fully automatic in-line pull-off tester for cap production

Until now the most important quality control test, known as the pull-off test, which checks the strength and consistency of the tamper evident band, has been done periodically offline in a remote laboratory.

PackSys Global has developed and will introduce “capLAB” at the K 2019. capLAB is said as the first fully automatic in-line pull-off tester for quality supervision of cap production.

It can select caps at random or caps which meet specific requirements, for example caps from each cavity on an injection or compression mould or caps which were processed on a specific mandrel on the folding and slitting machine.

It can also use the test results to automatically change the settings on the folding and slitting machine so that caps never go outside the approved limits.

As the testing is done on an ongoing basis the time to get the results is measured in seconds. In addition, as the testing is done automatically, capLAB helps to reduce labour costs.

The lower labour costs can mean that cap production can be performed at a location closer to the site where the caps are applied to the filled bottles, thereby saving transportation costs and emissions from transportation.

NeoSeam produces 360° printed appearance without visible overlap

NeoSeam is PackSys Global’s new side-seam technology for 360° printed appearance showing no visible overlap on decorated cosmetic laminate tubes. This new technique will be demonstrated on PackSys Global’s LTR2 side-seamer at the fairgrounds.
PackSys Global’s LTR2 side-seamer.
At the K Show, NeoSeam will be combined with PackSys Global’s focus on the use of large diameter tubes to replace extrusion blow molded plastic bottles. The production of 60mm diameter tubes using NeoSeam (suitable for pack size of 250ml to 400ml) will be demonstrated.

“Many brand owners use plastic bottles for larger volume packs however these come with an environmental cost. Plastic bottles commonly use 12-40% more plastic than a tube which holds the same volume,” explained Thomas LeFevre, Director of Sales and Marketing, PackSys Global AG.

With the superb aesthetics of NeoSeam combined with the substantial weight reduction in plastic, it is expected to see many products change from bottles to tubes, he remarked.

DecoRoll-XC hot foil stamping machine adapted to small orders

Madag Printing Systems manufactures hot foil stamping machines for different industries, especially for cosmetics packaging. The machines allow metal foil to be embedded in the packaging in an environmentally friendly process.

The subsidiary of PackSys Global will highlight its DecoRoll-XC machine at the K show. The machine is well adapted to the needs of small orders. By using the hot foil stamping technique, the customer can choose between high-gloss gold and silver appearance or even a brushed or textured look in the product’s packaging.

New Prestige 40 tube header and capping machine

Combitool Solutions will show its new Prestige 40 tube header and capping machine for plastic or laminated cosmetic tubes at the K show. It is designed with a focus on producing weight saving tubes, especially in larger diameters (up to diameter 60mm).
FlexMaster packing machine.
As introduced, the machine provides unbeaten flexibility for today’s and tomorrow’s competitive production environment and challenging market requirements. It ensures high reliability and consistent overall efficiency at an optimal production speed.

At the end of the complete line, Texa Packaging will present its FlexMaster packing machine will pack the tubes from the Combitool machine into boxes. The grouping technique with mandrel plates and the resulting vertical unloading into boxes makes the FlexMaster suitable for all known packing applications especially including very small diameter tubes (from diameter 10mm), top heavy tubes, oval tubes and short tubes among other challenging requirements.

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