Davis-Standard, LLC exceeded expectations
at K 2019, reporting sales of over $17 million USD during the show. The new orders represent the full spectrum of
Davis-Standard product lines, including orders for pipe and tube systems, blown film systems and coating and
lamination systems. Davis-Standard also came away with
several developing projects for upgrades to several existing lines. The
company’s commitment to sustainable
processing, waste reduction and use of alternate polymers was apparent throughout the show.
This was the first time Davis-Standard
exhibited at K with the newest members of its global brand, Maillefer, Brampton Engineering and Thermoforming Systems LLC (TSL).
Each has added a new dimension to
Davis-Standard’s robust line of equipment and aftermarket services. ER-WE-PA™,
Davis-Standard’s German subsidiary, also announced its “Fit-4-Future” to better
support customers worldwide. ER-WE-PA™ will
focus on being the product line leader for aseptic packaging machinery within the Davis-Standard organization, while also offering winding
systems (winding and unwinding), liquid and adhesive
coating systems and aftermarket capabilities.
Highlights of Davis-Standard’s exhibit
included the following:
SMART
Technology – Davis-Standard promoted its DS
Activ-Check system as well as the Maillefer Bluebox data strategy. Activ-Check demonstrations showed how
processors can take advantage of real-time
preventative maintenance by receiving early notifications of possible machine
failures via email or text. Machine operators
are alerted to issues before they happen, reducing unplanned downtime while also collecting valuable data. Key parameters monitored
include extruder reducer, lubrication system, motor
characteristics, the drive power unit and barrel heating and cooling.
The Maillefer Bluebox is used for
high-speed acquisition and storage from all levels. During the show, Maillefer showed the implementation of a smart factory by taking
data from various exhibits, including the stand itself, and correlating that data into informative dashboards.
The real-time exhibit provided visitors with insight on how Industry 4.0 applies to specific manufacturing
environments.
Elastomer
Developments – Equipment for both medical and
automotive applications was shown. This included silicone technology for producing medical grade silicone
tubes, wound drains and catheters as well as elastomer
capabilities for manufacturing hydraulic and automotive hoses and automotive
seals. The Model 3000A crosshead is an example of this
technology. This design reduces scrap and allows faster start-up times. It also offers preferred features such as a
tapered mandrel and highly engineered flow paths to
ensure consistent flow through all speed ranges, and a thrust bearing on pin
adjustment to adjust wall thickness
without interruption.
Pipe
and Tubing Capabilities – Pipe and tubing
applications were well-represented at K. Complete solutions and manufacturing configurations for automotive fuel and
vapor tubes, micro-drip irrigation laterals, heating
and plumbing pipe, blown fiber micro-duct, medical tubes, offshore flexible
pipe, custom pipe and tubing, and wire
and cable were promoted.
Extrusion Coating – The new Series 510A
extrusion coating die illustrated the advantages of a short lip design and edge bead reduction (EBR) functionality. The die design
features an exchangeable lip optimized for
specific resin types, a motorized internal and external deckling system for
safe operation, an internal die channel
for optimal melt flow and deckling adjustment, and an internal rod for edge
bead reduction and leakage-free operation.
Blown Film – The combination of Gloucester
Engineering, Brampton Engineering and EGAN® brands under the Davis-Standard banner was a highlight in the blown film
space. Customers learned about upgrades such as
going from a GEC Extrol control system to an ITALYCS® 5. They also learned
about the Vector® air ring, which showed how new air
control technology can improve the uncorrected film gauge (also called starting gauge) by as much as 60 to 80 percent.
The Vector® air ring also provides stable air velocity
resulting in consistent cooling to minimize variations in gauge across film
width.
Aftermarket
Advantages – Davis-Standard’s global aftermarket
and technical services were well represented. This
included options for increasing productivity, reducing waste and strengthening
product quality. Equipment
upgrades, replacement parts, global field services, custom engineering,
research and technical services, and a
24/7 customer service hotline (844-MYDAVIS) have enabled Davis-Standard to support customer needs in a cost-effective and timely manner.
Davis-Standard exhibited examples of readily stocked
spare parts and support for heritage brands around the world. The company also
shared how customers can improve existing line
performance with new feedscrew designs, controls and consulting services. For a complete list of heritage brands visit https://davis-standard.com/servicesupport/supported-brands/.
According to Davis-Standard President and
CEO James Murphy, the show was a huge success. “Our K booth exceeded expectations with productive customer meetings, new
sales and promising leads,” said Murphy. “Our brand
message ‘Where your ideas take shape’ has resonated with customers as we work to build and promote sustainable solutions that support the circular
economy. We anticipate additional business as a
result of K in the months ahead.”