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DSM's recycled ocean plastic used in Ford Bronco earns SPE Award
Source:Adsale Plastics Network    Editor:JK    Date:16.Dec.2021

DSM Engineering Materials announces that Ford Motor Company, HellermannTyton, and DSM earned an Innovation Award from the Society of Plastics Engineers (SPE) for the use of Akulon RePurposed recycled ocean plastic in the Ford Bronco Sport. This application was also recognized by Ford as the first of many potential uses for recycled ocean plastics in a major vehicle platform.


Ford uses wiring harness clips made of ocean-harvested plastic “ghost gear” in Bronco Sport models. Invisible to vehicle occupants, the wiring harness clips fasten to the sides of the Bronco Sport second-row seats and guide wires that power various features in the vehicle’s cargo area. Ford testing shows that the Akulon RePurposed material, despite having spent time in salt water and sunlight, is as strong and durable as petroleum-based clips.


Wiring harness clip for the 2022 Ford Bronco Sport made with Akulon RePurposed recycled ocean plastic PA6.

The Akulon RePurposed material is made using nylon fishing nets collected from the Indian Ocean and Arabian Sea. The nets are thoroughly cleaned and processed using a proprietary process to create a strong polyamide 6 (PA6) engineering material with performance comparable to new petroleum-based plastics.


Each year, approximately 13 million tons of plastic wastes end up in the world’s oceans. Abandoned fishing nets are a growing part of this problem. DSM launched Akulon RePurposed PA6 in 2018 to help address this challenge.


“This is another example of Ford leading the charge on sustainability,” remarked Jim Buczkowski, vice president of research and Henry Ford technical fellow. “It is a strong example of circular economy, and while these clips are small, they are an important first step in our explorations to use recycled ocean plastics for additional parts in the future.”


“We are very proud of the joint efforts of our team, Ford, and HellermanTyton to make this innovative use of recycled ocean plastics possible, and we look forward to finding additional opportunities to reduce ocean plastic waste,” added Lydia Swan, Commercial Director – Americas, DSM Engineering Materials.


The material is now already used in a wide range of applications including furniture, watches, and surf boards. As more customers seek to partner with DSM to address the challenge of reducing ocean plastic waste, numerous additional applications are currently under development.



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