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Adaptive system pressure reduction boosts NETSTAL machines' energy efficiency

Source:Adsale Plastics Network 2023-05-22

A new option is now available for hybrid injection molding machines from NETSTAL: Adaptive system pressure reduction permanently determines the optimum operating pressure in the hydraulic system. The retrofittable feature lowers power consumption while maintaining at least the same productivity, reduces the CO2 footprint and pays for itself in a short time.


In order to handle peak loads without any problems, the hydraulic system of hybrid NETSTAL injection molding machines is designed for a maximum operating pressure of 250 bar. Depending on the application, a lower value would also be sufficient.


"This is where we come in with the new system pressure reduction and make our machines even more energy efficient. In automatic mode, the adaptive control system determines the optimum point at any time and adjusts the system pressure accordingly," explained Daniel Wipfli, Product Manager at NETSTAL. "With the same or even increased productivity, the energy consumption for providing the system pressure is reduced to a minimum."


A lower load on the components can also have a positive effect on machine availability, maintenance intervals can be planned more efficiently, and the machine produces for longer time.


Adaptive system pressure reduction makes injection molding machines from NETSTAL more energy efficient.

In addition, there are further ecological and economic advantages for NETSTAL's customers. The lower energy consumption of the machine also reduces the user's ecological footprint. Depending on the regional electricity mix, less CO2 is emitted.


In most cases, the small surcharge for adaptive system pressure reduction pays for itself within a few months. The payback period varies depending on the region and electricity costs. In some countries, investments in more energy-efficient and climate-friendly production facilities are subsidized with government grants.


Adaptive system pressure reduction is optionally available for all hybrid NETSTAL injection molding machines running the latest aXos version (release 8.6.0). Retrofitting of existing machines is possible.


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