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精准配料,美味人生
灵鸽智能微量配料系统专用于多组分小料配料或预混微量组分配料,通过负压上料系统将投料站中的原材料输送至储料工位。配料容器通过辊筒输送线输送、运送到出料口,原材料按比例精确配送至配料容器。通过各配料单元、及总重静态复称,保证配料计重准确性,实现了高精度、多组分的自动化流水线精确配料作业。
The system is specially used for batching with multi-components small ingredients or premixed micro-components. The raw materials in the feeding station are transported to the storage station through the loss-in-weight feeding system. The batching container is transported to the discharge port through the roller conveyor, and the raw materials are accurately distributed to the batching container according to the proportions needed. The accuracy of the batching weight is guaranteed by static re-weighing of each batching unit and the total weight, realizing high-precision, multi-component automatic assembly line precise batching operation.
产品特点
Features
1)助力高效生产
Assisting in efficient production
搭载了先进的全自研智能微量控制系统,支持物料数据管理、自定义的配方管理,实现智能化配方调用和订单管理。
通过二维码识别,迅速而准确地识别物料,精准投料,避免投料错误,同时提供实时的喂料量显示,确保整个配料流程的精准和高效。
Equipped with an advanced self-developed intelligent micro-control system, it supports material data management, customized formula management, and realizes intelligent formula calling and order management.
Through QR code recognition, it can quickly and accurately identify materials, accurately feed materials, avoid feeding errors, and provide real-time feeding amount display to ensure the accuracy and efficiency of the entire batching process.
2)保证产品质量
Product quality guaranteed
采用先进的控制技术和高精度传感器,实现全程数字信号交互,无惧干扰,超低失真,响应快速,实时调节螺杆、给料机速率、泵等各种执行机构的运行速度来控制喂料流量,配料精度:最高达±1g,多工位多重静态复称,实现高精度计重配料。
It adopts advanced control technology and high-precision sensors to rconvert full digital signal interaction, no fear of interference, ultra-low distortion, fast response, real-time adjustment of the running speed of various actuators such as screw, feeder rate, pump to control the feeding flow, batching accuracy: up to ±1g, multi-station multiple static re-weighing, to achieve high-precision weight batching.
3)无尘化运行
Dust-free design
自动化清洁:减少人工维护成本,提高设备的利用率。
Automated cleaning: Reduces manual maintenance costs and improves equipment utilization.
封闭式配料方式:配备中央除尘系统,保证整个系统无尘化运行。
Closed batching method: Equipped with a central dust removal system to ensure dust-free operation of the entire system.
4)应用范围广
Wide range of applications
智能配料系统广泛应用于化工、医药、食品、饲料等行业、确保客户实现多种小料的精确配料,高质量产品的生产。
Intelligent batching systems are widely used in chemical, pharmaceutical, food, animal feed and other industries, ensuring that customers can achieve accurate batching of a variety of small ingredients and produce high-quality products.
5)可与客户生产MES系统通讯对接
Can communicate with customer production MES system
6)无缝扩展,产线升级
Seamless expansion and production line upgrade
整体采用模块化设计,可根据生产需求定制,适应不同生产环境,方便快速升级扩展配料工位,4-8系列(从4工位升级至8工位)、6-12系列(从6工位升级至12工位)、8-16系列(从8工位升级至16工位),满足多种配方需求。
The overall modular design can be customized according to production needs, adapt to different production environments, and facilitate the rapid upgrade and expansion of batching stations, 4-8 series (upgraded from 4 stations to 8 stations), 6-12 series (upgraded from 6 stations to 12 stations), 8-16 series (upgraded from 8 stations to 16 stations), to meet a variety of formula requirements.
功能特点
Features
定位精准,稳定可靠 Accurate positioning, stable and reliable
采用单向推送结构保障配料容器平稳精确地进入配料工位,减少配料过程中的重复操作,有效提高设备运行稳定性及生产效率。The one-way guiding structure is adopted to ensure that the batching container enters the batching station smoothly and accurately, reducing repeated operations during the batching process and effectively improving the equipment operation stability and production efficiency.
料筒稳定,防止侧翻 The barrel is stable and prevents tipping
采用输送链杆结构确保料筒在定位链杆和输送辊筒间稳定过渡,避免因抖动、侧翻导致生产中断,确保产线连续性和稳定性。The conveyor chain rod structure is used to ensure the stable transition of the barrel between the positioning chain rod and the conveyor roller, avoiding production interruptions due to shaking and rollover, and ensuring the continuity and stability of the production line.
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