Borealis and the Grabher Group, a leading manufacturer of high-tech textiles, are accelerating plastics circularity in a partnership that safeguards human health while helping minimize waste.

The key component of the high-quality, filtrating face masks produced by Grabher in Austria is made of fully recyclable meltblown polypropylene (PP) supplied by Borealis. To further drive circularity, Grabher has initiated a novel collect-and-recycle scheme for used face masks which turns them into new value-added products such as oil absorption fabrics.

Grabher is a leading expert in nano-air and micro-liquid filtration and designs smart-textile systems for the manufacture of medical and healthcare products, among others.

Borealis and Grabher partnership to turn used FFP2 face masks in to new value-added products.

As the COVID-19 pandemic hit in early 2020, shortages of personal protective equipment in Austria were imminent. Grabher acted by becoming the first Austrian company to establish a dedicated face mask assembly facility which included a state-of-the-art meltblown production system for the manufacture of high-quality face masks.

These certified masks, including FFP2 filtration respirators, medical masks, and washable community masks, are marketed by Vprotect, a 100%-owned member of the Grabher Group.

One essential component of the Vprotect masks, the filter made of densely spaced micron-sized fibres, is made of meltblown PP supplied by Borealis, a material which itself is fully recyclable.

Yet for obvious health reasons, even high-quality and more sustainable face masks are quickly disposed of. Far too many find their way into landfills or even natural environments.

To combat the problem of growing volumes of mask waste, Grabher again took action by creating a new return and collection system for used masks in order to recycle them into new, value-added products.

The key component of the face masks is made from fully recyclable meltblown PP supplied by Borealis.

The scheme, which is to be rolled out across Austria in the near future, features clearly marked collection boxes into which all types of face masks may be deposited. After sorting, washing, sterilising and drying, the material is used as filler material for cushion and oil absorption applications.

Development is currently ongoing to process the masks into granulate which may be turned into absorption fabrics using the meltblown process. These recycled fabrics may be used to absorb oil, for example due to a spill, or other liquids.

“Using our fully recyclable meltblown PP to manufacture high-quality masks helps protect human health, and finding a way to use them again protects our planet,” claimed Vedran Kujundzic, Borealis Vice President Commercial Performance Materials. “Together, Borealis and Grabher have taken yet another step to closing the loop on plastics circularity by maintaining our focus on sustainable solutions which benefit society.”

“We are gratified that our collect-and-recycle initiative continues to attract numerous other participants, including OMV, a major food retail group, and several large hospitals,” added Günter Grabher, Managing Director of the Grabher Group. “In Borealis, we have found a reliable partner who shares our commitment to both innovation and sustainability, and we look forward to continued collaboration.”

Borealis and the Grabher Group, a leading manufacturer of high-tech textiles, are accelerating plastics circularity in a partnership that safeguards human health while helping minimize waste.

The key component of the high-quality, filtrating face masks produced by Grabher in Austria is made of fully recyclable meltblown polypropylene (PP) supplied by Borealis. To further drive circularity, Grabher has initiated a novel collect-and-recycle scheme for used face masks which turns them into new value-added products such as oil absorption fabrics.

Grabher is a leading expert in nano-air and micro-liquid filtration and designs smart-textile systems for the manufacture of medical and healthcare products, among others.

Borealis and Grabher partnership to turn used FFP2 face masks in to new value-added products.

As the COVID-19 pandemic hit in early 2020, shortages of personal protective equipment in Austria were imminent. Grabher acted by becoming the first Austrian company to establish a dedicated face mask assembly facility which included a state-of-the-art meltblown production system for the manufacture of high-quality face masks.

These certified masks, including FFP2 filtration respirators, medical masks, and washable community masks, are marketed by Vprotect, a 100%-owned member of the Grabher Group.

One essential component of the Vprotect masks, the filter made of densely spaced micron-sized fibres, is made of meltblown PP supplied by Borealis, a material which itself is fully recyclable.

Yet for obvious health reasons, even high-quality and more sustainable face masks are quickly disposed of. Far too many find their way into landfills or even natural environments.

To combat the problem of growing volumes of mask waste, Grabher again took action by creating a new return and collection system for used masks in order to recycle them into new, value-added products.

The key component of the face masks is made from fully recyclable meltblown PP supplied by Borealis.

The scheme, which is to be rolled out across Austria in the near future, features clearly marked collection boxes into which all types of face masks may be deposited. After sorting, washing, sterilising and drying, the material is used as filler material for cushion and oil absorption applications.

Development is currently ongoing to process the masks into granulate which may be turned into absorption fabrics using the meltblown process. These recycled fabrics may be used to absorb oil, for example due to a spill, or other liquids.

“Using our fully recyclable meltblown PP to manufacture high-quality masks helps protect human health, and finding a way to use them again protects our planet,” claimed Vedran Kujundzic, Borealis Vice President Commercial Performance Materials. “Together, Borealis and Grabher have taken yet another step to closing the loop on plastics circularity by maintaining our focus on sustainable solutions which benefit society.”

“We are gratified that our collect-and-recycle initiative continues to attract numerous other participants, including OMV, a major food retail group, and several large hospitals,” added Günter Grabher, Managing Director of the Grabher Group. “In Borealis, we have found a reliable partner who shares our commitment to both innovation and sustainability, and we look forward to continued collaboration.”