Search History
Clear History
{{item.search_key}}
Hot Searches
Change
{{item.name}}
{{item.english_name}}
Subscribe eNews
Once A Week Once Every Two Weeks
{{sum}}
Log in Register

Applications

Inodrama Ventures and partners to develop one of Africa’s largest rPET production facilities

Groundbreaking smart pyrolysis recycling pilot plant for PU waste recycling

Syensqo secures new long-term agreement with Boeing

Products

LANXESS raises prices for rubber additives

New impact-modified PA6 for tank liners rotational molding

ARLANXEO’s Orange, Texas site achieves ISCC PLUS certification for Therban HNBR and Buns BR

Activities

  • Chinaplas2026 Preview Webinars | Smart Blow Moulding & AI Inspection (FREE)

  • CHINAPLAS 2026: Government blueprint for emerging industries driving new plastics innovation

  • Fakuma to celebrate 30th anniversary edition in October 2026

Pictorial

News Videos

Kingfa: Creation . Reproduce . Innovation

BASF: Next-generation solid-state battery pack unlocks electrical driven new dimension

Automatic 5L 120mm neck PET jar blowing machine

Conference Videos

【Mandarin session: Webinar playback】SACMI: Your Digitalized Manufacturing, Your Future Today

[Live Replay] LK Group: Smart Manufacturing, New Chapters in Southeast Asia: High-Efficiency Solutions in PET Preform & Thin-Wall Packaging

[Live Replay] Fu Chun Shin (FCS): Data-Driven Digital Rebirth and Intelligent Future of Injection Molding

Corporate/Product Videos

Guangdong Yilong Advanced Materials Technology Co Ltd

Mingsanfeng professional cap mould, Working together to pave the way for the growth of bottle cap molds.

QINGDAO BOUNI introduction video

Home > News > Extrusion

PSI-Polymer Systems: Gear pump enables sustainability in extrusion process

Source:Adsale Plastics Network Date :2024-02-06 Editor :RC
Copyright: This article was originally written/edited by Adsale Plastics Network (AdsaleCPRJ.com), republishing and excerpting are not allowed without permission. For any copyright infringement, we will pursue legal liability in accordance with the law.

Gear pump in extrusion line are proven off-the-shelf technology that can bring significant sustainability benefits, allowing processors to reduce carbon footprint while improving efficiency and productivity, according to PSI-Polymer Systems.

 

The gear pump has emerged as an eco-friendly solution proven to reduce overall energy load for the extrusion line while minimizing the amount of material required for the product, said Don Macnamara, general manager of PSI-Polymer Systems Inc.

 

This allows for 100% use of regrind without compromising output consistency and minimizing scrap from start-up or off-spec dimensions, he added.


PSI Polymer_Gear Pump_480.jpg

Gear pump in extrusion process brings sustainable benefits.

 

Lower energy consumption

 

By taking over pressure-generating function for the die, gear pump allows extruder to process the same, or even more volume at a lower RPM, meaning less energy is required to produce the same volume of output.

 

Another eco-benefit of lowering the head pressure is reducing extruder motor load, which leads to significant long-term energy savings.

 

Reducing backpressure-induced shear heating, gear pump also reduces the demand for additional cooling during extrusion process. This leads to further energy savings.

 

Less feedstock and maintenance required

 

Gear pump runs a tighter tolerance which leads to the use of less polymer per product length.

 

Lower head pressure also minimizes wear and tear on the screw and barrel. The load of the thrust bearing and drivetrain is also reduced, which boosts the B10 life of the bearing and reduces the need for gearbox rebuilds. These all result in lower carbon footprint.

 

Minimizing scrap and using regrind

 

Consistent die pressure holds wall/gauge variation within a tight tolerance. Running true to the lower end of the dimensional specification eliminates scrap caused by out-of-spec production (over/under).

 

Gear pump also involves inclusion of reclaim. It allows 100% use of regrind without compromising output consistency.


 Like 丨  {{details_info.likes_count}}
Auxiliary equipment
Extruder and extrusion line
Sustainability
 Shanghai Minghui Technology Development Co., Ltd.      
 NANJING MAIYA RUBBER MACHINERY MANUFACTURING CO.,LTD.      
 Changzhou Gomplast Rollers Co., Ltd      
 BO JI MACHINERY (SHANGHAI) CO., LTD.      
 BOST Intelligent Technology (Zhangjiagang) Co.,Ltd.      
 CHANGZHOU HONGDUOHUI AUTOMATION EQUIPMENT CO., LTD.      
 JIANGSU LISIDE NEW MATERIAL CO., LTD      
 GUANGDONG WEIQIAN INTELLIGENT EQUIPMENT CO., LTD      
 ZHEJIANG CL NONWOVEN MACHINERY CO., LTD.      
 JIANGSU BELIJA MACHINERY CO.,LTD.      
 SHANDONG UK FLOW MECHINERY CO.,LTD.      
 ZHANGJIAGANG S&K MACHINERY CO ., LD      
 GUANGDONG HALFON MACHINERY EQUIPMENT TECHNOLOGY CO.,LTD      
 SHANDONG ZHONGDA PLASTIC MACHINERY CO.,LTD      
 NANJING HONGJIAYUAN MACHINERY TECHNOLOGY CO., LTD      
 Dongguan Nanheng Weighing Equipment Co., Ltd.      
 WUXI BOYU PLASTIC MACHINERY CO., LTD.      
 LANGFANG ZHONGFENG MECHANICAL TECHNOLOGY CO., LTD., LTD.      
 ZHEJIANG JUNHENG MACHINERY MANUFACTURING CO., LTD      
 ZHEJIANG XINGFENG MACHINERY CO.,LTD      
 CHANGLONG SCIENCE & TECHNOLOGY(YANGJIANG)CO.,LTD.      
 Nanjing Rengqiao Mechancai and Electical Co.,Ltd      
 HANSON PULP MOLDING TECHNOLOGY CO.,LTD.      

The content you're trying to view is for members only. If you are currently a member, Please login to access this content.   Log in

Source:Adsale Plastics Network Date :2024-02-06 Editor :RC
Copyright: This article was originally written/edited by Adsale Plastics Network (AdsaleCPRJ.com), republishing and excerpting are not allowed without permission. For any copyright infringement, we will pursue legal liability in accordance with the law.

Gear pump in extrusion line are proven off-the-shelf technology that can bring significant sustainability benefits, allowing processors to reduce carbon footprint while improving efficiency and productivity, according to PSI-Polymer Systems.

 

The gear pump has emerged as an eco-friendly solution proven to reduce overall energy load for the extrusion line while minimizing the amount of material required for the product, said Don Macnamara, general manager of PSI-Polymer Systems Inc.

 

This allows for 100% use of regrind without compromising output consistency and minimizing scrap from start-up or off-spec dimensions, he added.


PSI Polymer_Gear Pump_480.jpg

Gear pump in extrusion process brings sustainable benefits.

 

Lower energy consumption

 

By taking over pressure-generating function for the die, gear pump allows extruder to process the same, or even more volume at a lower RPM, meaning less energy is required to produce the same volume of output.

 

Another eco-benefit of lowering the head pressure is reducing extruder motor load, which leads to significant long-term energy savings.

 

Reducing backpressure-induced shear heating, gear pump also reduces the demand for additional cooling during extrusion process. This leads to further energy savings.

 

Less feedstock and maintenance required

 

Gear pump runs a tighter tolerance which leads to the use of less polymer per product length.

 

Lower head pressure also minimizes wear and tear on the screw and barrel. The load of the thrust bearing and drivetrain is also reduced, which boosts the B10 life of the bearing and reduces the need for gearbox rebuilds. These all result in lower carbon footprint.

 

Minimizing scrap and using regrind

 

Consistent die pressure holds wall/gauge variation within a tight tolerance. Running true to the lower end of the dimensional specification eliminates scrap caused by out-of-spec production (over/under).

 

Gear pump also involves inclusion of reclaim. It allows 100% use of regrind without compromising output consistency.


全文内容需要订阅后才能阅读哦~
立即订阅

Recommended Articles

Extrusion
W&H to highlight sustainable flexible packaging technologies at CHINAPLAS 2026
 2026-03-11
Extrusion
CHINAPLAS 2026: AMUT on extrusion, recycling, and cast technologies
 2026-03-11
Extrusion
MAAG Group and SIKORA to present together at CHINAPLAS 2026
 2026-03-04
Extrusion
Brückner showcases latest film stretching technologies at CHINAPLAS 2026
 2026-02-23
Extrusion
CHINAPLAS 2026: Co-rotating twin-screw extrusion technology from Maris
 2026-02-20
Extrusion
Colines flagship ALLRollEX technology for in-line coreless roll production
 2026-02-06

You May Be Interested In

Change

  • People
  • Company
loading... No Content
{{[item.truename,item.truename_english][lang]}} {{[item.company_name,item.company_name_english][lang]}} {{[item.job_name,item.name_english][lang]}}
{{[item.company_name,item.company_name_english][lang]}} Company Name    {{[item.display_name,item.display_name_english][lang]}}  

Polyurethane Investment Medical Carbon neutral Reduce cost and increase efficiency CHINAPLAS Financial reports rPET INEOS Styrolution Evonik Borouge Polystyrene (PS) mono-material Sustainability Circular economy BASF SABIC Multi-component injection molding machine All-electric injection molding machine Thermoforming machine

PSI-Polymer Systems: Gear pump enables sustainability in extrusion process

识别右侧二维码,进入阅读全文
下载
x 关闭
订阅
亲爱的用户,请填写一下信息
I have read and agree to the 《Terms of Use》 and 《Privacy Policy》
立即订阅
Top
Feedback
Chat
News
Market News
Applications
Products
Video
In Pictures
Specials
Activities
eBook
Front Line
Plastics Applications
Chemicals and Raw Material
Processing Technologies
Products
Injection
Extrusion
Auxiliary
Blow Molding
Mold
Hot Runner
Screw
Applications
Packaging
Automotive
Medical
Recycling
E&E
LED
Construction
Others
Events
Conference
Webinar
CHINAPLAS
CPS+ eMarketplace
Official Publications
CPS eNews
Media Kit
Social Media
Facebook
Linkedin