One-step Recycling for Raffia and Woven Producers

One-step, simple recycling for PP raffia and woven producers

In general, 8% of production waste is generated during the process (from tape line production, looming and printing). The price of raw material is almost doubled comparing to the cost of having it recycled in-house. It would make sense for medium and large-sized Indian producers (who generate more than 30~40 tones of scraps per month or more) to recycle the production waste internally to reduce production cost.

Repro-One is ideally suited for in-house producers of PP/PE raffia, rigid plastics, PE plastic film and nonwoven. It has an integrated shredder, which allows direct feeding of high strength raffia, film, rigid plastics and even lumps (purge) without the need of cutting or pre-crushing before feeding. The Repro-One is equipped with a high sensitive metal detector, dual piston (two-channel) screen changer and degassing section with vacuum pump. The machine has indicators and alarms with high automation to ensure easy operation of the machine. It has best-in-class power consumption with energy efficient motors.

The uniform high quality pellets ensure easy reuse back again in the production process for raffia, film, nonwoven and Ad*Star block bottom heavily printed bags. The reusability of the PP recycled pellets is particularly high with POLYSTAR’s Repro-One recycling machines, producers can use 20% up to 100% recycled pellets back into the production line depending on the final product requirement.

Simple-to-use die face pelletizing.
Automatic pelletizing speed adjustment - Produces more uniform-sized pellets without labor intervention   
Automatic blade pressure adjustment - Less machine down time, easier to change and adjust knives

To receive more information on POLYSTAR’s Repro-One, please send us an email at polystar.sales@gmail.com or visit www.polystarco.com