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Home > News > Chemicals

Borealis invests EUR 100+M to expand capacity for foam solution

Source：Adsale Plastics Network Date ：2025-05-30 Editor ：RC
Copyright： This article was originally written/edited by Adsale Plastics Network (AdsaleCPRJ.com), republishing and excerpting are not allowed without permission. For any copyright infringement, we will pursue legal liability in accordance with the law.

Addresses growing global demand for recyclable, high-performance foam solutions, Borealis invests over EUR 100 million to expand production capacity for an innovative polymer foam solution called Daploy High Melt Strength polypropylene (HMS PP) in Burghausen, Germany, facility.

 

Borealis_Burghausen Germany.jpg

Borealis’ facility in Burghausen, Germany.

 

The new line, scheduled to start up in the second half of 2026, will triple Borealis’ supply capability for fully recyclable HMS PP. This expansion enables the transition to more circular and recyclable material solutions for customers in the consumer products, automotive, and building and construction industries.

 

Daploy HMS PP

 

The development of Daploy HMS PP took place at Borealis’ Innovation Headquarters in Linz, Austria.

 

The material provides exceptional foamability, lightweight properties, and mechanical strength, supporting material efficiency and CO2 emissions reduction. It is suitable for use in mono-material solutions, which are easily recyclable at end of life.

 

Applications

 

Daploy HMS PP is ideal for use in consumer products applications, automotive industry, and building and construction sector.

 

Borealis_Daploy HMS PP automotive.jpg

Borealis_Daploy HMS PP packaging.jpg

Daploy HMS PP is ideal for automotive and packaging applications.

 

For consumer products applications, such as reusable coffee cups and food packaging, Daploy HMS PP, as a lightweight, recyclable material that supports reuse, meets the requirements of the EU Packaging and Packaging Waste Regulation (PPWR).

 

In the automotive industry, Daploy is used for ultra-lightweight foamed interior and under-the-hood components. Typically 60-90% lighter than non-foamed alternatives, these components help improve fuel efficiency and reduce carbon emissions. It also enables zero-waste production as all production trim-offs can be easily recycled. In addition, Daploy makes it possible for these parts to be constructed from a single material, facilitating recycling at the end of the vehicle’s life.

 

In the building and construction sector, Daploy HMS PP is used to replace heavier materials in insulation and paneling applications. Its durability, strength, and heat resistance ensure excellent performance, while its lightweight properties and recyclability improve the sustainability of these components.


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Borealis
Polypropylene (PP)
 USTAB CHEM INTERNATIONAL COMPANY LIMITED      
 Ningxia Baofeng Energy Group Co., Ltd.      
 CHISAGE ENERGY AND CHEMICAL CO., LTD.      
 OQ Marketing (Shanghai) Co., Ltd.      
 Rongsheng Petrochemical Co., Ltd.      
 FUJIAN HUASU INNOVATIVE PLASTICS MATERIALS CO., LTD.      
 ZHEJIANG BASTONE TECHNOLOGY CO.,LTD.      
 Inner Mongolia Dadi Yuntian Chemical Co..Ltd      
 HUAJIN ARAMCO PETROCHEMICAL COMPANY LIMITED      
 HUIZHOU LITUO ADVANCED MATERIALS CO.,LTD.      
 HEFEI NEW LDEA INTELLIGENT TECHNOLOGY CO.，LTD      
 Jiangsu Hanguang Industrial Co., Ltd.      
 Lanzhou Auxiliary Agent Plant Co., Ltd      
 Zhejiang Future Petrochemical Co.,ltd      
 Anhui Ruihua Advanced Materials Co., Ltd.      
 Guangdong MEIJOY Products Co., Ltd      
 HENAN SHUOPENG NEW MATERIALS TECHNOLOGY CO., LTD      

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Source：Adsale Plastics Network Date ：2025-05-30 Editor ：RC
Copyright： This article was originally written/edited by Adsale Plastics Network (AdsaleCPRJ.com), republishing and excerpting are not allowed without permission. For any copyright infringement, we will pursue legal liability in accordance with the law.

Addresses growing global demand for recyclable, high-performance foam solutions, Borealis invests over EUR 100 million to expand production capacity for an innovative polymer foam solution called Daploy High Melt Strength polypropylene (HMS PP) in Burghausen, Germany, facility.

 

Borealis_Burghausen Germany.jpg

Borealis’ facility in Burghausen, Germany.

 

The new line, scheduled to start up in the second half of 2026, will triple Borealis’ supply capability for fully recyclable HMS PP. This expansion enables the transition to more circular and recyclable material solutions for customers in the consumer products, automotive, and building and construction industries.

 

Daploy HMS PP

 

The development of Daploy HMS PP took place at Borealis’ Innovation Headquarters in Linz, Austria.

 

The material provides exceptional foamability, lightweight properties, and mechanical strength, supporting material efficiency and CO2 emissions reduction. It is suitable for use in mono-material solutions, which are easily recyclable at end of life.

 

Applications

 

Daploy HMS PP is ideal for use in consumer products applications, automotive industry, and building and construction sector.

 

Borealis_Daploy HMS PP automotive.jpg

Borealis_Daploy HMS PP packaging.jpg

Daploy HMS PP is ideal for automotive and packaging applications.

 

For consumer products applications, such as reusable coffee cups and food packaging, Daploy HMS PP, as a lightweight, recyclable material that supports reuse, meets the requirements of the EU Packaging and Packaging Waste Regulation (PPWR).

 

In the automotive industry, Daploy is used for ultra-lightweight foamed interior and under-the-hood components. Typically 60-90% lighter than non-foamed alternatives, these components help improve fuel efficiency and reduce carbon emissions. It also enables zero-waste production as all production trim-offs can be easily recycled. In addition, Daploy makes it possible for these parts to be constructed from a single material, facilitating recycling at the end of the vehicle’s life.

 

In the building and construction sector, Daploy HMS PP is used to replace heavier materials in insulation and paneling applications. Its durability, strength, and heat resistance ensure excellent performance, while its lightweight properties and recyclability improve the sustainability of these components.


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Borealis invests EUR 100+M to expand capacity for foam solution

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