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Home > News > Auxiliary

EREMA to show new PredictOn solution at K 2025

Source：Adsale Plastics Network Date ：2025-06-27 Editor ：RC
Copyright： This article was originally written/edited by Adsale Plastics Network (AdsaleCPRJ.com), republishing and excerpting are not allowed without permission. For any copyright infringement, we will pursue legal liability in accordance with the law.

At K 2025, EREMA will show its expanded digital solutions PredictOn:Drive with more detailed data analysis, and the new PredictOn:Plastification Unit tool, which records changes in the plasticizing unit precisely.


EREMA_PredictOnPlastification Unit.jpg


PredictOn:Plastification Unit continuously monitors the status of the extruder screw and barrel and signals any deviations.

 

Visitors to K can experience PredictOn live in action on an INTAREMA TVEplus DuaFil Compact, processing different input materials. The machine is equipped with PredictOn:Drive and PredictOn:Plastification Unit.

 

The BluPort displays at the EREMA stand and at the Edvanced Recycling Centre in the outdoor area will let visitors see how the assistance systems work.


More on EREMA at K: EREMA to debut two new machine types at K 2025

 

PredictOn solutions

 

EREMA’s PredictOn solutions enable predictive maintenance based on current process data in real time.

 

The result is that maintenance measures can be scheduled in good time and are only performed if they are really necessary. Personnel deployment and spare parts procurement can be better coordinated, reducing maintenance costs and increasing system uptime.

 

PredictOn provides instructions on recommended maintenance tasks, supported in part by video tutorials.

 

PredictOn:Drive with in-depth AI data analysis

 

PredictOn:Drive monitors all the main drive trains on the preconditioning unit and the extruder, as well as the vacuum pump status on PET systems.

 

The new in-depth data analysis option detects any abnormal process values and automatically triggers remote analysis using AI-supported algorithms to identify potential damage and pinpoint the affected components.

 

In the event of anomalies, the machine operator receives precise diagnoses and specific recommendations for action directly on the BluPort platform. Monthly status reports also provide an analysis of all monitored components.

 

PredictOn:Plastification Unit monitors the status of extruder screw in real time

 

This is the first ever intelligent assistance system to continuously monitor the status of the plasticizing unit.

 

Ultrasonic sensors detect wear to the extruder screw and barrel in real time without direct contact with the melt. Dimensional changes are displayed on the machine HMI using a traffic light color system, and detailed long-term data can be viewed online on the BluPort platform.

 

This means that critical states of the plasticizing unit can be detected at an early stage to avoid unscheduled machine downtime. Individually defined wear limits for the extruder screw and barrel allow the maximum operating time out of component service life and see when it is best to replace the component. This significantly improves reliability in scheduling.

 

BluPort digital services platform puts all the data in one place

 

The visualization of both PredictOn modules is fully integrated into the BluPort online platform. It accompanies customers through the entire product life cycle, from initial contact to maintenance and upgrades, and potentially to a subsequent repurchase of the equipment.

 

All information on quality control, spare parts, contact persons and system data is displayed in one place, accessible at any time, barrier-free, and synchronized between desktop and mobile devices.

 


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Source：Adsale Plastics Network Date ：2025-06-27 Editor ：RC
Copyright： This article was originally written/edited by Adsale Plastics Network (AdsaleCPRJ.com), republishing and excerpting are not allowed without permission. For any copyright infringement, we will pursue legal liability in accordance with the law.

At K 2025, EREMA will show its expanded digital solutions PredictOn:Drive with more detailed data analysis, and the new PredictOn:Plastification Unit tool, which records changes in the plasticizing unit precisely.


EREMA_PredictOnPlastification Unit.jpg


PredictOn:Plastification Unit continuously monitors the status of the extruder screw and barrel and signals any deviations.

 

Visitors to K can experience PredictOn live in action on an INTAREMA TVEplus DuaFil Compact, processing different input materials. The machine is equipped with PredictOn:Drive and PredictOn:Plastification Unit.

 

The BluPort displays at the EREMA stand and at the Edvanced Recycling Centre in the outdoor area will let visitors see how the assistance systems work.


More on EREMA at K: EREMA to debut two new machine types at K 2025

 

PredictOn solutions

 

EREMA’s PredictOn solutions enable predictive maintenance based on current process data in real time.

 

The result is that maintenance measures can be scheduled in good time and are only performed if they are really necessary. Personnel deployment and spare parts procurement can be better coordinated, reducing maintenance costs and increasing system uptime.

 

PredictOn provides instructions on recommended maintenance tasks, supported in part by video tutorials.

 

PredictOn:Drive with in-depth AI data analysis

 

PredictOn:Drive monitors all the main drive trains on the preconditioning unit and the extruder, as well as the vacuum pump status on PET systems.

 

The new in-depth data analysis option detects any abnormal process values and automatically triggers remote analysis using AI-supported algorithms to identify potential damage and pinpoint the affected components.

 

In the event of anomalies, the machine operator receives precise diagnoses and specific recommendations for action directly on the BluPort platform. Monthly status reports also provide an analysis of all monitored components.

 

PredictOn:Plastification Unit monitors the status of extruder screw in real time

 

This is the first ever intelligent assistance system to continuously monitor the status of the plasticizing unit.

 

Ultrasonic sensors detect wear to the extruder screw and barrel in real time without direct contact with the melt. Dimensional changes are displayed on the machine HMI using a traffic light color system, and detailed long-term data can be viewed online on the BluPort platform.

 

This means that critical states of the plasticizing unit can be detected at an early stage to avoid unscheduled machine downtime. Individually defined wear limits for the extruder screw and barrel allow the maximum operating time out of component service life and see when it is best to replace the component. This significantly improves reliability in scheduling.

 

BluPort digital services platform puts all the data in one place

 

The visualization of both PredictOn modules is fully integrated into the BluPort online platform. It accompanies customers through the entire product life cycle, from initial contact to maintenance and upgrades, and potentially to a subsequent repurchase of the equipment.

 

All information on quality control, spare parts, contact persons and system data is displayed in one place, accessible at any time, barrier-free, and synchronized between desktop and mobile devices.

 


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EREMA to show new PredictOn solution at K 2025

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