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Home > News > Extrusion

K 2025: Gneuss to unlock new potential of melt filtration and extrusion technology

Source：Adsale Plastics Network Date ：2025-07-10 Editor ：RC
Copyright： This article was originally written/edited by Adsale Plastics Network (AdsaleCPRJ.com), republishing and excerpting are not allowed without permission. For any copyright infringement, we will pursue legal liability in accordance with the law.

At K 2025, Gneuss will present its powerful solutions in the form of advanced melt filtration and extrusion equipment that can be integrated into existing lines to achieve significant efficiency improvements. 


With its headquarters located proximately to Düsseldorf, Gneuss will also host an Open House event at the Gneuss Technical Center during the K trade fair.

 

RSFgenius: Flagship model of Gneuss filtration technology

 

RSFgenius – Gneuss’ flagship model – ensures a rock-steady melt pressure even when processing recycled material, thanks to its highly-efficient, automatic, integrated self-cleaning system.

 

The filter elements can be automatically cleaned in situ up to 400 times and filter elements as fine as 10 µm (1.200 mesh) can be applied.

 

The RSFgenius 330L, one of the largest from RSFgenius models, will be displayed at K. The unit on display has an active filtration area of 2.150 cm² and is for LDPE/ LLDPE film recycling with a filtration fineness of 75 µm.


Gneuss_K2025_RSFgenius 330.jpg

RSFgenius 330L.

 

Retrofitting a fully-automatic RSFgenius to an existing extrusion line, whether in a pelletizing, sheet, fiber or pipe application, permits the use of more contaminated material and/or the use of finer screens without disrupting the process or reducing production yield. Every retrofit is tailor-made and usually without the need to move any existing equipment.

 

Three screen changer ranges

 

Three further Gneuss screen changer ranges will be represented at K, the SFXmagnus, SFneos and KSF screen changers.

 

The SFXmagnus is a process-constant screen changer for a wide range of applications, the SFneos is a specialized screen changer which offers an extremely high level of process and pressure-stability, equivalent to that offered by the RSFgenius.

 

Last but not least, the KSF range of screen changers is process-constant and designed with extremely sensitive polymers in mind. It is mostly used in compounding where its uniquely customizable design for unbeatably fast material and grade changes is a major advantage.

 

All three ranges of Gneuss screen changers can operate pressure and time-controlled, process-constant and that screen changes are made without disturbing the process.

 

OMNI 110 Recycling Machine for post-consumer PET reclaim

 

At the K show, Gneuss will present the core of an OMNI Recycling Machine – a Multi Rotation System MRS 110 extruder.


Gneuss_K2025_OMNI 110 recycling machine.jpg

The complete line with OMNI 110 Recycling Machine will be delivered to Cotnyl after K.

 

In addition to its compact design, which requires very little space and can therefore be easily integrated into existing premises, the OMNI scores highly in terms of flexibility.

 

The fully automated control of vacuum, extruder, dosing, degassing dwell time and filter exchange ensures a consistently high quality of the end product while allowing the use of lower cost input materials.

 

The compact design also results in very low energy consumption, significantly reducing the CO2 footprint of the recycling process.

 

After the show, the complete line – including, among other components, a water ring vacuum system and the fully automatic RSFgenius 90 melt filtration system – will be delivered to Cotnyl, a leading Argentinian manufacturer specializing in thermoformed plastic packaging. Designed to process 600 kg/h of undried and uncrystallized PET or 400 kg/h of PP, the system will produce high-quality thermoforming sheet for food packaging applications.

 

Open House at Gneuss

 

Gneuss’ headquarters are located just about 200 kilometers from Düsseldorf, Germany. During the K trade fair, an Open House event will take place at the Gneuss Technical Center.

 

On October 10, several systems will be running at the facility in Bad Oeynhausen, Germany. Various applications will be demonstrated, focusing on key topics such as odor reduction and the recycling of plastics for food contact applications.


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Source：Adsale Plastics Network Date ：2025-07-10 Editor ：RC
Copyright： This article was originally written/edited by Adsale Plastics Network (AdsaleCPRJ.com), republishing and excerpting are not allowed without permission. For any copyright infringement, we will pursue legal liability in accordance with the law.

At K 2025, Gneuss will present its powerful solutions in the form of advanced melt filtration and extrusion equipment that can be integrated into existing lines to achieve significant efficiency improvements. 


With its headquarters located proximately to Düsseldorf, Gneuss will also host an Open House event at the Gneuss Technical Center during the K trade fair.

 

RSFgenius: Flagship model of Gneuss filtration technology

 

RSFgenius – Gneuss’ flagship model – ensures a rock-steady melt pressure even when processing recycled material, thanks to its highly-efficient, automatic, integrated self-cleaning system.

 

The filter elements can be automatically cleaned in situ up to 400 times and filter elements as fine as 10 µm (1.200 mesh) can be applied.

 

The RSFgenius 330L, one of the largest from RSFgenius models, will be displayed at K. The unit on display has an active filtration area of 2.150 cm² and is for LDPE/ LLDPE film recycling with a filtration fineness of 75 µm.


Gneuss_K2025_RSFgenius 330.jpg

RSFgenius 330L.

 

Retrofitting a fully-automatic RSFgenius to an existing extrusion line, whether in a pelletizing, sheet, fiber or pipe application, permits the use of more contaminated material and/or the use of finer screens without disrupting the process or reducing production yield. Every retrofit is tailor-made and usually without the need to move any existing equipment.

 

Three screen changer ranges

 

Three further Gneuss screen changer ranges will be represented at K, the SFXmagnus, SFneos and KSF screen changers.

 

The SFXmagnus is a process-constant screen changer for a wide range of applications, the SFneos is a specialized screen changer which offers an extremely high level of process and pressure-stability, equivalent to that offered by the RSFgenius.

 

Last but not least, the KSF range of screen changers is process-constant and designed with extremely sensitive polymers in mind. It is mostly used in compounding where its uniquely customizable design for unbeatably fast material and grade changes is a major advantage.

 

All three ranges of Gneuss screen changers can operate pressure and time-controlled, process-constant and that screen changes are made without disturbing the process.

 

OMNI 110 Recycling Machine for post-consumer PET reclaim

 

At the K show, Gneuss will present the core of an OMNI Recycling Machine – a Multi Rotation System MRS 110 extruder.


Gneuss_K2025_OMNI 110 recycling machine.jpg

The complete line with OMNI 110 Recycling Machine will be delivered to Cotnyl after K.

 

In addition to its compact design, which requires very little space and can therefore be easily integrated into existing premises, the OMNI scores highly in terms of flexibility.

 

The fully automated control of vacuum, extruder, dosing, degassing dwell time and filter exchange ensures a consistently high quality of the end product while allowing the use of lower cost input materials.

 

The compact design also results in very low energy consumption, significantly reducing the CO2 footprint of the recycling process.

 

After the show, the complete line – including, among other components, a water ring vacuum system and the fully automatic RSFgenius 90 melt filtration system – will be delivered to Cotnyl, a leading Argentinian manufacturer specializing in thermoformed plastic packaging. Designed to process 600 kg/h of undried and uncrystallized PET or 400 kg/h of PP, the system will produce high-quality thermoforming sheet for food packaging applications.

 

Open House at Gneuss

 

Gneuss’ headquarters are located just about 200 kilometers from Düsseldorf, Germany. During the K trade fair, an Open House event will take place at the Gneuss Technical Center.

 

On October 10, several systems will be running at the facility in Bad Oeynhausen, Germany. Various applications will be demonstrated, focusing on key topics such as odor reduction and the recycling of plastics for food contact applications.


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K 2025: Gneuss to unlock new potential of melt filtration and extrusion technology

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