Home
Search History
Clear History
{{item.search_key}}
Hot Searches
Change
{{item.name}}
{{item.english_name}}
Subscribe eNews
Once A Week Once Every Two Weeks
{{sum}}
{{sum}}
Login

Please Login

Subscribe To Tags, See What You Want To See

Sign Up For Events, Expand your network

Unlock Private Messages, Participate In Interactions

 Register

Hi.{{userInfo.company_name_english||userInfo.truename_english}} Hi.{{userInfo.truename||userInfo.phone||userInfo.email}}

Applications

Covestro recycled PC for suitcase

Mondi introduces semi-chemical fluting portfolio for product transport

Kurtz Ersa: Returning to the Core of Foam Molding Machines

Products

ENGEL starts global roll-out of WINTEC e-win outside Asia

CHINAPLAS 2026: Reifenhäuser latest extrusion line EVO GEN3 and EVEREX

Sesotec to highlight food safety innovations at interpack 2026

Activities

  • 350,000+ visitors! CHINAPLAS 2026 shatters every record in the book

  • CHINAPLAS 2026: 86,504 visitors explore innovations on Day 3

  • Must-attend events: Application in Focus and Additives Seminar

Pictorial

News Videos

MAAG x SIKORA: Smart pelletizing + precise inspection - More stable, carbon-reduced

CAI Machine: New visual inspection technology debut! More efficient, greener, colorful printing

Ready for CHINAPLAS 2026? Two tools for your visit

Conference Videos

[Mandarin session: Highlights] Covestro: Innovative thermal conductive material solution for new-generation network devices

[Mandarin session: Highlights] Covestro: The Material Effect: Empowering Innovations in Solar-Storage-Charging Smart Energy and Data Center Applications

[Mandarin session: Highlights] Covestro: In-mold Coating (DC/IMC) Technology - Facilitating Personalized Design for Automotive Interior and Exterior Components

Corporate/Product Videos

Is Your Mold Supplier Really Giving You Peace of Mind?

Kurtz GmbH & Co.

About Dow

News
NEW
HOT
 Events
NEW
HOT
 SPE Asia
NEW
HOT
 Special
NEW
HOT
 Live
NEW
HOT
 eNews
NEW
HOT
 Essential Guide
NEW
HOT
 Event Calendar
NEW
HOT
 Survey
NEW
HOT
 CHINA INSIGHT
NEW
HOT

Home > News > Recycling

K 2025: IKV to highlight three topics of sustainability with live demos

Source：Adsale Plastics Network Date ：2025-09-10 Editor ：RC
Copyright： This article was originally written/edited by Adsale Plastics Network (AdsaleCPRJ.com), republishing and excerpting are not allowed without permission. For any copyright infringement, we will pursue legal liability in accordance with the law.

At K 2025, The Institute for Plastics Processing (IKV) in Industry and Craft at RWTH Aachen University will put its focus on sustainability, presenting three forward-looking topics – a fully recyclable 2K soft-touch application, a roller inspection system for improving quality when processing recycled material in flat film extrusion, and a new initiative that supports companies in recognizing, systematically evaluating and specifically utilizing the potential of digitalization and artificial intelligence.

 

Foam2Cycle: Recyclable soft-touch lightweight components

 

The Institute will produce soft-touch wrist supports for computer keyboards during K fair, demonstrating performance, series production potential and economic viability of the new production concept.


IKV_K 2025_Foam2Cycle.jpg


The fully recyclable soft-touch wrist support.

 

The wrist support consists of an injection molded polypropylene carrier which is over-molded with a thermoplastic elastomer as a soft component. This offers the great advantage of both components being thermoplastic and therefore recyclable together without prior separation. Besides, a PP recyclate can be compounded from shredded wrist supports and used to produce new PP carriers.

 

IKV will also demonstrate the implementation at the stand showing multiply recycled molded parts with recyclate contents of up to 30%.

 

Production is based on a two-component thermoplastic foam injection molding process with a chemical blowing agent. A “breathing” mold, whose cavity volume changes over the cycle, enables high degrees of foaming with high-quality surfaces. An insulating mold coating as well as imprinting the component within the mold, further improve the surface quality. Foaming can reduce the density of the carrier by around 8% and that of the TPE by up to 80%.

 

Low density of the components and recyclability of the composite result in a significantly improved CO2-footprint over the entire service life of the part. The use of established technologies and materials ensures profitability of the process and a direct transferability to industrial use. At the stand a 100% inline testing of the haptic and mechanical properties in the production cell demonstrates that the process is ready for series production.

 

The process is also intelligently set up, optimized and monitored live using a software from the digitalization solutions developed by the IKV spin-off OSPHIM. The software is founded on AI solutions that were originally developed at IKV.

 

Detect before defect: Inspection system for tracking roll deposit formation during flat film extrusion

 

To improve quality and productivity in flat film extrusion, IKV has developed an optical inspection system that can be used to track and evaluate the formation of deposits on the calender rolls during the running process.

 

The inspection system developed at IKV can be easily integrated into existing systems. It can also be coupled with an automatic roller cleaning system, which is triggered when a critical amount of deposit is detected.


IKV_K 2025_Detect before Defect.jpg


The inspection system (front right) is fully integrated into the flat film extrusion line and makes it possible to track and record roll deposit build-up during the running process.

 

The inspection system is based on the optical detection of gloss changes on the roller surface caused by the deposits. A camera system integrated into the system generates an image of the roller surface for each roller revolution. An image processing algorithm then quantifies the deposit formation based on the grey values of the image so that the deposit formation can be tracked over the extrusion length.

 

With this system, IKV now has a test bench that enables the systematic investigation of interactions between plastics and roller surfaces using minimal material quantities. The insights gained serve as a basis for practical recommendations for industrial production.

 

At K 2025, IKV will feature a simulation of the film extrusion process using a rotating chill roll fitted with the inspection system. The roller is prepared in sections with various deposits to simulate typical build-up effects.

 

As in the real process, the integrated camera constantly creates new images of the roller surface for live evaluation of the deposits based on the grey scale and for tracking deposit formation.

 

The development of the inspection system was part of the research project “Increasing productivity and film quality in flat film extrusion by preventing the formation of deposits on chill rolls”, which was nominated as a finalist for the IGF Project of the Year 2025.

 

KI4KI: Artificial Intelligence for the Plastics Industry

 

With its expertise in digitalization and AI field, IKV has launched the initiative KI4KI - Artificial Intelligence for the Plastics Industry. It aims to promote the systematic use of AI methods along the entire plastics product life cycle by creating a network of companies from the plastics and digital industries for the practical implementation of digital and AI-supported solutions.

 

IKV will be demonstrating a practical implementation of this in the production of wrist support at K 2025. In addition, KI4KI deals with cross-cutting issues such as data management, regulatory requirements, data sovereignty and ethical aspects, thereby also supporting the strategic positioning of the companies involved in the digital transformation process.

 


 Like 丨  {{details_info.likes_count}}
AI
K Fair
Industry 4.0
Sustainability
 FCS-Group      
 JIANGSU LISIDE NEW MATERIAL CO., LTD      
 HANSON PULP MOLDING TECHNOLOGY CO.,LTD.      

The content you're trying to view is for members only. If you are currently a member, Please login to access this content.   Login

Source：Adsale Plastics Network Date ：2025-09-10 Editor ：RC
Copyright： This article was originally written/edited by Adsale Plastics Network (AdsaleCPRJ.com), republishing and excerpting are not allowed without permission. For any copyright infringement, we will pursue legal liability in accordance with the law.

At K 2025, The Institute for Plastics Processing (IKV) in Industry and Craft at RWTH Aachen University will put its focus on sustainability, presenting three forward-looking topics – a fully recyclable 2K soft-touch application, a roller inspection system for improving quality when processing recycled material in flat film extrusion, and a new initiative that supports companies in recognizing, systematically evaluating and specifically utilizing the potential of digitalization and artificial intelligence.

 

Foam2Cycle: Recyclable soft-touch lightweight components

 

The Institute will produce soft-touch wrist supports for computer keyboards during K fair, demonstrating performance, series production potential and economic viability of the new production concept.


IKV_K 2025_Foam2Cycle.jpg


The fully recyclable soft-touch wrist support.

 

The wrist support consists of an injection molded polypropylene carrier which is over-molded with a thermoplastic elastomer as a soft component. This offers the great advantage of both components being thermoplastic and therefore recyclable together without prior separation. Besides, a PP recyclate can be compounded from shredded wrist supports and used to produce new PP carriers.

 

IKV will also demonstrate the implementation at the stand showing multiply recycled molded parts with recyclate contents of up to 30%.

 

Production is based on a two-component thermoplastic foam injection molding process with a chemical blowing agent. A “breathing” mold, whose cavity volume changes over the cycle, enables high degrees of foaming with high-quality surfaces. An insulating mold coating as well as imprinting the component within the mold, further improve the surface quality. Foaming can reduce the density of the carrier by around 8% and that of the TPE by up to 80%.

 

Low density of the components and recyclability of the composite result in a significantly improved CO2-footprint over the entire service life of the part. The use of established technologies and materials ensures profitability of the process and a direct transferability to industrial use. At the stand a 100% inline testing of the haptic and mechanical properties in the production cell demonstrates that the process is ready for series production.

 

The process is also intelligently set up, optimized and monitored live using a software from the digitalization solutions developed by the IKV spin-off OSPHIM. The software is founded on AI solutions that were originally developed at IKV.

 

Detect before defect: Inspection system for tracking roll deposit formation during flat film extrusion

 

To improve quality and productivity in flat film extrusion, IKV has developed an optical inspection system that can be used to track and evaluate the formation of deposits on the calender rolls during the running process.

 

The inspection system developed at IKV can be easily integrated into existing systems. It can also be coupled with an automatic roller cleaning system, which is triggered when a critical amount of deposit is detected.


IKV_K 2025_Detect before Defect.jpg


The inspection system (front right) is fully integrated into the flat film extrusion line and makes it possible to track and record roll deposit build-up during the running process.

 

The inspection system is based on the optical detection of gloss changes on the roller surface caused by the deposits. A camera system integrated into the system generates an image of the roller surface for each roller revolution. An image processing algorithm then quantifies the deposit formation based on the grey values of the image so that the deposit formation can be tracked over the extrusion length.

 

With this system, IKV now has a test bench that enables the systematic investigation of interactions between plastics and roller surfaces using minimal material quantities. The insights gained serve as a basis for practical recommendations for industrial production.

 

At K 2025, IKV will feature a simulation of the film extrusion process using a rotating chill roll fitted with the inspection system. The roller is prepared in sections with various deposits to simulate typical build-up effects.

 

As in the real process, the integrated camera constantly creates new images of the roller surface for live evaluation of the deposits based on the grey scale and for tracking deposit formation.

 

The development of the inspection system was part of the research project “Increasing productivity and film quality in flat film extrusion by preventing the formation of deposits on chill rolls”, which was nominated as a finalist for the IGF Project of the Year 2025.

 

KI4KI: Artificial Intelligence for the Plastics Industry

 

With its expertise in digitalization and AI field, IKV has launched the initiative KI4KI - Artificial Intelligence for the Plastics Industry. It aims to promote the systematic use of AI methods along the entire plastics product life cycle by creating a network of companies from the plastics and digital industries for the practical implementation of digital and AI-supported solutions.

 

IKV will be demonstrating a practical implementation of this in the production of wrist support at K 2025. In addition, KI4KI deals with cross-cutting issues such as data management, regulatory requirements, data sovereignty and ethical aspects, thereby also supporting the strategic positioning of the companies involved in the digital transformation process.

 


全文内容需要订阅后才能阅读哦~
立即订阅
Jiangyin Yuexing Machinery Co., Ltd. Gienkee Patented Infrared Heater Band
Innovative anti-aging solutions for rubber and plastics 64cavity pet preform mould High-precision, high-viscosity gear pump

Recommended Articles

Recycling
World’s first pilot project of solvent-based recycling of waste HDPE signed in Shanghai
 2026-04-23
Recycling
Starlinger debuts PP*STAR® pinch bottom conversion technology
 2026-04-23
Recycling
Call for innovative, flexible, and open circular procurement
 2026-04-23
Recycling
The Power of Plastics Forum kicks off to close the loop
 2026-04-22
Recycling
PAGEV as the gateway to Turkey’s US$40 billion plastics market
 2026-04-22
Recycling
800 professionals engage in CHINAPLAS x CPRJ Plastics Recycling and Circular Economy Conference
 2026-04-22
Specializing in Modified Composites Deepening Flame Retardan Plastics Sourcing Guide 2026
JIANGSU XINFLON PLASTIC PRODUCTS CO.,LTD OQ MARKETING LLC LINKER NEW MATERIALS CO., LTD
  • Must See
    • News
    Images
    Watch it
1
CHINAPLAS 2026：VDMA “The Power of Plastics” forum highlights digitalization and circularity
2
ENGEL’s high-performance automotive solutions at CHINAPLAS 2026
3
Report: Chinese companies strengthening global production network
4
As global PFAS regulations tighten, how should the food packaging industry respond?
5
Building a robust industrial ecosystem in Malaysia for high quality production
1
Arkema: High performance bio circular material for sustainable future
2
Brückner presents new member and debut of NoSho technology at CHINAPLAS 2026
3
About Dow
4
CovationBio®bioPTMEG brand video
5
Haitian: MA5/Ultra empowers smart industry chain with 3 upgrades
  • Hot Specials

You May Be Interested In

Change
  • People
  • Company
loading... No Content
{{[item.truename,item.truename_english][lang]}} {{[item.company_name,item.company_name_english][lang]}} {{[item.job_name,item.name_english][lang]}}
{{[item.company_name,item.company_name_english][lang]}} Company Name    {{[item.display_name,item.display_name_english][lang]}}  

Polyurethane Investment Medical Carbon neutral Reduce cost and increase efficiency CHINAPLAS Financial reports rPET INEOS Styrolution Evonik Borouge Polystyrene (PS) mono-material Sustainability Circular economy BASF SABIC Multi-component injection molding machine All-electric injection molding machine Thermoforming machine

K 2025: IKV to highlight three topics of sustainability with live demos

识别右侧二维码，进入阅读全文
下载
x 关闭
订阅
亲爱的用户，请填写一下信息
I have read and agree to the 《Terms of Use》 and 《Privacy Policy》
立即订阅
Top
Feedback
Chat
News
Market News
Applications
Products
Video
In Pictures
Specials
Activities
eBook
Front Line
Plastics Applications
Chemicals and Raw Material
Processing Technologies
Products
Injection
Extrusion
Auxiliary
Blow Molding
Mold
Hot Runner
Screw
Applications
Packaging
Automotive
Medical
Recycling
E&E
LED
Construction
Others
Events
Conference
Webinar
CHINAPLAS
CPS+ eMarketplace
Official Publications
CPS eNews
Media Kit
Social Media
Facebook
Linkedin
Adsale Group ｜  About Us ｜  Terms of Use ｜  Privacy Policy ｜  Contact Us ｜  Media Kit ｜  Consent Letter for Processing Personal Data ｜