Home
Search History
Clear History
{{item.search_key}}
Hot Searches
Change
{{item.name}}
{{item.english_name}}
Subscribe eNews
Once A Week Once Every Two Weeks
{{sum}}
{{sum}}
Login

Please Login

Subscribe To Tags, See What You Want To See

Sign Up For Events, Expand your network

Unlock Private Messages, Participate In Interactions

 Register

Hi.{{userInfo.company_name_english||userInfo.truename_english}} Hi.{{userInfo.truename||userInfo.phone||userInfo.email}}

Applications

BASF and partners to advance circularity in footwear with new TPU films

KruassMaffei supports automotive components manufacturing at Yanfeng

LG Chem and ZEISS jointly advance photopolymer film supply for HWDs

Products

Clariant’s CATOFIN catalyst boosts PDH operations performance

Henkel joins GIC to drive chemical value chain transformation

ENGEL’s AI-powered injection molding solutions as key for Swiss precision market

Activities

  • Fakuma to celebrate 30th anniversary edition in October 2026

  • Italy pavilion at Plast Eurasia proves its rising presence in Turkish market

  • CHINAPLAS 2026: Grand stage for new material, smart manufacturing and green solutions

Pictorial

Industry Topic

ASEAN: The Next Manufacturing Hub

Innovative and Sustainable Packaging

Green Plastics: News & Insights

CHINAPLAS

CHINAPLAS 2025 Focus

CHINAPLAS 2024 Focus

CHINAPLAS 2023 Focus

Exhibition Topic

K 2025 FOCUS

CHINA INSIGHT

Fakuma 2024 Highlights

News Videos

Magnetic mold changing system developed in-house by Shanghai Qiaotian

Xiamen LFT Composite's plastic solutions as alternative to steel

Ausell highlights car-to-car closed-loop recycling technology

Conference Videos

【Mandarin session:Webinar playback】HUSKY: Molding the Future of Drug Delivery: Solutions for the Evolving Autoinjector

[Live Replay] Star Plastics: A Global Solution Provider of Sustainable Material for Your Circular Economy.

[Live Replay] Wanhua Chemical: Green Horizons, Health Guardians - Advancing ESG and Low-Carbon Transition, Innovating Medical Material Solutions

Corporate/Product Videos

XLQE80-XIANGLONG All Electric Blow Molding Machine-25Liter

ARBURG new electric machine – ALLROUNDER TREND will start mass production in Pinghu, Zhejiang in 2026.

Jiangsu Liside New Material Co., Ltd.

Exhibition

Playback TECHHUB 2025@CPRJ Live Streaming for CHINAPLAS

Playback TECHHUB@CPRJ Live Streaming for CHINAPLAS

Events

Playback On April 14, the "6th Edition CHINAPLAS x CPRJ Plastics Recycling and Circular Economy Conference and Showcase" at the Crowne Plaza Shenzhen Nanshan is currently being livestreamed!

Playback 5th Edition CHINAPLAS x CPRJ Plastics Recycling and Circular Economy Conference and Showcase

News
NEW
HOT
 Events
NEW
HOT
 SPE Asia
NEW
HOT
 Special
NEW
HOT
 Live
NEW
HOT
 eNews
NEW
HOT
 Essential Guide
NEW
HOT
 Event Calendar
NEW
HOT
 Survey
NEW
HOT
 CHINA INSIGHT
NEW
HOT

Home > News > Automotive

KruassMaffei supports automotive components manufacturing at Yanfeng

Source：Adsale Plastics Network Date ：2025-12-15 Editor ：RC
Copyright： This article was originally written/edited by Adsale Plastics Network (AdsaleCPRJ.com), republishing and excerpting are not allowed without permission. For any copyright infringement, we will pursue legal liability in accordance with the law.

At its site in Viersen, Germany, KraussMaffei offers complex automation solutions for efficient downstream production steps or rework, such as for the assembly of card pockets, recessed handles and more on car door.


KraussMaffei_machine inside.jpg


Inside the machine of the robots that are tasked with assembling screws and clips.

KraussMaffei_machine outside.jpg


The machine from the outside.

 

KraussMaffei’s team led by plant manager Marcel Joppen developed an intelligent production concept for its customer Yanfeng, to complete the interior trim of the car doors as quickly as possible.

 

"In our Trimming Technology Center, we can do almost everything that needs to be done after the actual plastic part has been manufactured," said Joppen.

 

Door panel passes through three assembly stations

 

Yanfeng drives door panel as a basic carrier past three assembly stations. The door panel is screwed twice, and at the third station, the large composite component is fitted with clips, which will later be used to attach it to the actual metal door.

 

For even greater efficiency, two door panels are placed in an aluminum frame on a self-propelled load carrier, which transports them past the robots positioned on the left and right. On the way into this assembly tunnel, a magnetic stop and barcode scanner are used to query which door variant is involved and which equipment it should have.

 

As the base carrier is manually clamped to the frame, the position is also checked by camera to ensure that the screws for the five to seven add-on parts are in exactly the right places. The armrest, the recessed grip and the map pocket are mounted in this way.

 

The robots (type ABB 1200-7-70) retrieve the 18 screws per door from a dispenser. The cycle time for six screws, including camera measurement, is 24 seconds. Three robots are active per door. 

 

1.4 seconds per clip with rubber seal

 

The next step of placing the clips is similarly swift. While the trolley is still moving, a robot (type ABB 1600-145-10) removes nine pieces in 13 seconds, using a vacuum gripper with four double pickers and one single picker. A laser sensor then scans the clip positions in nine seconds and measures their depth, as the door panels can be positioned slightly differently on the aluminum frames.

 

The clips with rubber sealing lips are then positioned in 1.4 seconds per piece, so that the cycle time for the entire process, including camera and laser measurement, is 29 seconds. The camera system itself works in the blink of an eye: 350 milliseconds to capture and evaluate the image, and to calculate translation and rotation.

 

Including the time for moving the load carrier between the stations and clamping and unclamping the trolley, the cycle time of the assembly line is 40 seconds. A total of eight robots then produce two interior door panels.

 

Trimming Center for a wide variety of finishing processes

 

The three stations can be expanded as required if additional process steps need to be implemented. KraussMaffei also offers a wide range of systems for the post-processing of plastic parts, such as punching, milling, deburring, laser cutting, ultrasonic cutting, ultrasonic welding, flame treatment or scoring.

 

The latter refers to a cold knife cut that is used, for example, to deliberately weaken the material at the location of the airbag so that it clears the way for the airbag in the event of an accident. The Trimming Technology Center has been dedicated to tasks such as these since 2005.

 

All automation systems are 100% tailored to the respective project and individually developed. By far the largest share goes to the automotive industry, but the expertise from Viersen is also becoming increasingly interesting for customers from the medical technology sector.   


 Like 丨  {{details_info.likes_count}}
Automation, Intelligentization
Automotive
KraussMaffei
 MOTAN TAICANG CO., LTD.      
 GUANGDONG HTASO NEW MATERIALS TECHNOLOGY CO.,LTD      

The content you're trying to view is for members only. If you are currently a member, Please login to access this content.   Login

Source：Adsale Plastics Network Date ：2025-12-15 Editor ：RC
Copyright： This article was originally written/edited by Adsale Plastics Network (AdsaleCPRJ.com), republishing and excerpting are not allowed without permission. For any copyright infringement, we will pursue legal liability in accordance with the law.

At its site in Viersen, Germany, KraussMaffei offers complex automation solutions for efficient downstream production steps or rework, such as for the assembly of card pockets, recessed handles and more on car door.


KraussMaffei_machine inside.jpg


Inside the machine of the robots that are tasked with assembling screws and clips.

KraussMaffei_machine outside.jpg


The machine from the outside.

 

KraussMaffei’s team led by plant manager Marcel Joppen developed an intelligent production concept for its customer Yanfeng, to complete the interior trim of the car doors as quickly as possible.

 

"In our Trimming Technology Center, we can do almost everything that needs to be done after the actual plastic part has been manufactured," said Joppen.

 

Door panel passes through three assembly stations

 

Yanfeng drives door panel as a basic carrier past three assembly stations. The door panel is screwed twice, and at the third station, the large composite component is fitted with clips, which will later be used to attach it to the actual metal door.

 

For even greater efficiency, two door panels are placed in an aluminum frame on a self-propelled load carrier, which transports them past the robots positioned on the left and right. On the way into this assembly tunnel, a magnetic stop and barcode scanner are used to query which door variant is involved and which equipment it should have.

 

As the base carrier is manually clamped to the frame, the position is also checked by camera to ensure that the screws for the five to seven add-on parts are in exactly the right places. The armrest, the recessed grip and the map pocket are mounted in this way.

 

The robots (type ABB 1200-7-70) retrieve the 18 screws per door from a dispenser. The cycle time for six screws, including camera measurement, is 24 seconds. Three robots are active per door. 

 

1.4 seconds per clip with rubber seal

 

The next step of placing the clips is similarly swift. While the trolley is still moving, a robot (type ABB 1600-145-10) removes nine pieces in 13 seconds, using a vacuum gripper with four double pickers and one single picker. A laser sensor then scans the clip positions in nine seconds and measures their depth, as the door panels can be positioned slightly differently on the aluminum frames.

 

The clips with rubber sealing lips are then positioned in 1.4 seconds per piece, so that the cycle time for the entire process, including camera and laser measurement, is 29 seconds. The camera system itself works in the blink of an eye: 350 milliseconds to capture and evaluate the image, and to calculate translation and rotation.

 

Including the time for moving the load carrier between the stations and clamping and unclamping the trolley, the cycle time of the assembly line is 40 seconds. A total of eight robots then produce two interior door panels.

 

Trimming Center for a wide variety of finishing processes

 

The three stations can be expanded as required if additional process steps need to be implemented. KraussMaffei also offers a wide range of systems for the post-processing of plastic parts, such as punching, milling, deburring, laser cutting, ultrasonic cutting, ultrasonic welding, flame treatment or scoring.

 

The latter refers to a cold knife cut that is used, for example, to deliberately weaken the material at the location of the airbag so that it clears the way for the airbag in the event of an accident. The Trimming Technology Center has been dedicated to tasks such as these since 2005.

 

All automation systems are 100% tailored to the respective project and individually developed. By far the largest share goes to the automotive industry, but the expertise from Viersen is also becoming increasingly interesting for customers from the medical technology sector.   


全文内容需要订阅后才能阅读哦~
立即订阅
信百勒 英文横幅 AdsaleCPRJ.com A1 420x90 EN
ANHUI SHAFENG ADVANCED MATERIAL CO., LTD. EN GUILIN GLESI SCIENTIFIC TECHNOLOGY CO.,LTD.

Recommended Articles

Automotive
KruassMaffei supports automotive components manufacturing at Yanfeng
 2025-12-15
Automotive
LG Chem and ZEISS jointly advance photopolymer film supply for HWDs
 2025-12-12
Automotive
Next-generation solid-state battery pack by BASF and Welion unveiled
 2025-12-11
Automotive
Syensqo advanced materials for electric vertical flight
 2025-12-10
Automotive
Arkema and Semcorp partner in battery separator innovations
 2025-12-08
Automotive
Trinseo launches SBR Binder Platform for battery energy storage system
 2025-12-05
AdsaleCPRJ.com A1 - EMP - EN Jiangyin Yuexing Machinery Co., Ltd.
Unveiling Unmatched SPC Floor Quality by Boyu Extruder High Quality Calcium Carbonate for You SUZHOU AKIYAMA MOLD CO., LTD
  • Must See
    • News
    Images
    Watch it
1
Swedish textile recycler to build gigascale factory in Vietnam
2
Viewpoint: The 3 insights gained from Chinese chemical companies
3
Covestro-XRG merger receives final regulatory approval
4
Fintech firm to buy Husky for US$5 billion
5
Hosokawa Alpine empowers increasing productivity in MDO process
1
Xiamen LFT Composite's plastic solutions as alternative to steel
2
Magnetic mold changing system developed in-house by Shanghai Qiaotian
3
LKIMM micro-foaming technology for lightweight NEV
4
Wanhua Chemical supports smart automotive applications
5
Mianyang Walthmac enhances pipe yield with ultrasonic online thickness measurement system
  • Hot Specials

You May Be Interested In

Change
  • People
  • Company
loading... No Content
{{[item.truename,item.truename_english][lang]}} {{[item.company_name,item.company_name_english][lang]}} {{[item.job_name,item.name_english][lang]}}
{{[item.company_name,item.company_name_english][lang]}} Company Name    {{[item.display_name,item.display_name_english][lang]}}  

Polyurethane Investment Medical Carbon neutral Reduce cost and increase efficiency CHINAPLAS Financial reports rPET INEOS Styrolution Evonik Borouge Polystyrene (PS) mono-material Sustainability Circular economy BASF SABIC Multi-component injection molding machine All-electric injection molding machine Thermoforming machine

KruassMaffei supports automotive components manufacturing at Yanfeng

识别右侧二维码，进入阅读全文
下载
x 关闭
订阅
亲爱的用户，请填写一下信息
I have read and agree to the 《Terms of Use》 and 《Privacy Policy》
立即订阅
Top
Feedback
Chat
News
Market News
Applications
Products
Video
In Pictures
Specials
Activities
eBook
Front Line
Plastics Applications
Chemicals and Raw Material
Processing Technologies
Products
Injection
Extrusion
Auxiliary
Blow Molding
Mold
Hot Runner
Screw
Applications
Packaging
Automotive
Medical
Recycling
E&E
LED
Construction
Others
Events
Conference
Webinar
CHINAPLAS
CPS+ eMarketplace
Official Publications
CPS eNews
Media Kit
Social Media
Facebook
Linkedin
Adsale Group ｜  About Us ｜  Terms of Use ｜  Privacy Policy ｜  Contact Us ｜  Media Kit ｜  Consent Letter for Processing Personal Data ｜