Home
Search History
Clear History
{{item.search_key}}
Hot Searches
Change
{{item.name}}
{{item.english_name}}
Subscribe eNews
Once A Week Once Every Two Weeks
{{sum}}
{{sum}}
Login

Please Login

Subscribe To Tags, See What You Want To See

Sign Up For Events, Expand your network

Unlock Private Messages, Participate In Interactions

 Register

Hi.{{userInfo.company_name_english||userInfo.truename_english}} Hi.{{userInfo.truename||userInfo.phone||userInfo.email}}

Applications

Covestro recycled PC for suitcase

Mondi introduces semi-chemical fluting portfolio for product transport

Kurtz Ersa: Returning to the Core of Foam Molding Machines

Products

Syensqo and Avio strengthen partnership to support advanced space launch systems

Kistler new software features for quality assurance in medical injection molding

Reifenhäuser EVO Ultra Die Head support 1000+ kg/hr barrier film production

Activities

  • 350,000+ visitors! CHINAPLAS 2026 shatters every record in the book

  • CHINAPLAS 2026: 86,504 visitors explore innovations on Day 3

  • Must-attend events: Application in Focus and Additives Seminar

Pictorial

News Videos

MAAG x SIKORA: Smart pelletizing + precise inspection - More stable, carbon-reduced

CAI Machine: New visual inspection technology debut! More efficient, greener, colorful printing

Ready for CHINAPLAS 2026? Two tools for your visit

Conference Videos

[Mandarin session: Highlights] Covestro: Innovative thermal conductive material solution for new-generation network devices

[Mandarin session: Highlights] Covestro: The Material Effect: Empowering Innovations in Solar-Storage-Charging Smart Energy and Data Center Applications

[Mandarin session: Highlights] Covestro: In-mold Coating (DC/IMC) Technology - Facilitating Personalized Design for Automotive Interior and Exterior Components

Corporate/Product Videos

For Rubber & Plastic Extrusion Equipment, trust Hebei Zhongsen! Custom Extruders, Traction Machines & Vulcanizing Lines

Is Your Mold Supplier Really Giving You Peace of Mind?

Kurtz GmbH & Co.

News
NEW
HOT
 Events
NEW
HOT
 SPE Asia
NEW
HOT
 Special
NEW
HOT
 Live
NEW
HOT
 eNews
NEW
HOT
 Essential Guide
NEW
HOT
 Event Calendar
NEW
HOT
 Survey
NEW
HOT
 CHINA INSIGHT
NEW
HOT

Home > News > Medical

Kistler and ATS Life Sciences Systems join forces for high-speed medical device assembly line

Source：Adsale Plastics Network Date ：2026-01-28 Editor ：RC
Copyright： This article was originally written/edited by Adsale Plastics Network (AdsaleCPRJ.com), republishing and excerpting are not allowed without permission. For any copyright infringement, we will pursue legal liability in accordance with the law.

Kistler Group, an expert in dynamic measurement technology, and ATS Life Sciences Systems (LSS), an industry-leading automation solutions provider, have joined forces for state-of-the-art medical device assembly line.

 

Combining advanced sensor technology from Kistler with a patented digital motion system from ATS LSS, Symphoni platform delivers real-time in-line quality assurance for medical devices, up to 320 parts per minute with 90% less tooling and full traceability.


Kistler x ATS LSS_medical device assembly automation_01.jpg


Symphoni platform embeds inline process monitoring directly into assembly.

Kistler x ATS LSS_medical device assembly automation_02.jpg


Kistler’s advanced sensor technology enables inline process monitoring at every step of medical device assembly process.

Kistler x ATS LSS_medical device assembly automation_03.jpg


Symphoni is with novel electronic cam software that optimizes motion of Rapid Speed Matching technologies, achieving faster throughput without compromising on quality.

 

The platform sets a new benchmark for scalable, data-driven automation in medical device manufacturing, supporting regulatory-compliant production, audit-ready data, and flexible handling of multiple product types on a single line.

 

Challenges to produce flawless medical devices

 

In many conventional assembly processes for medical devices, quality assurance limited to pre- and post-assembly inspections. They consume valuable floor space and require numerous specialized tools. Beyond operational inefficiencies, they affect regulatory compliance, yield, and scalability.

 

To meet stringent standards such as FDA 21 CFR Part 11 and EU MDR, manufacturers must demonstrate consistent product quality providing fully traceable and audit-ready process data. Optimized layouts and minimal downtime are also key factors.

 

Innovation in high-speed medical device assembly

 

To address these challenges, ATS LSS and Kistler Group collaborated for an automated assembly line that makes previously invisible aspects of production measurable and controllable.

 

The system integrates ATS LSS’ expertise in digitally synchronous motion and modular automation with real-time force and displacement sensing from Kistler, enabling assembly and in-line verification of medical devices at speeds exceeding 300 parts per minute and the flexibility to handle multiple product types on a single line.

 

These improvements reduce overall cycle time from 3750 ms to 750 ms, delivering rapid, precise, and traceable inline process monitoring.

 

Real-time data support: From assumptions to assurance

 

At the same time, the real-time force and displacement monitoring from Kistler allows Symphoni to measure and verify critical steps of medical device assembly as it happens. In-line waveform analysis detects potential failure modes, while a patent-pending inertia compensation system neutralizes the effects of high-speed motion on force measurements.

 

These capabilities enable precise evaluation of force and distance, reducing false positives and negatives and eliminating the need for separate inspection stations. All collected real-time data can be stored across multiple databases, supporting process optimization, regulatory compliance, and rapid ramp-up of new production lines.

 

 


 Like 丨  {{details_info.likes_count}}
Medical electronics
Automation, Intelligentization
Kistler
 KunRun Machinery(Shanghai) Co.,Ltd.      
 ZHEJIANG XIANGQI INTERNATIONAL TRADING  CO. LTD      
 Xiamen jeenar intelligent equipment co., ltd      
 HEBEI ZHONGSEN MACHINERY MANUFACTURING CO., LTD.      
 Dongguan Nanheng Weighing Equipment Co., Ltd.      
 ZHEJIANG XINGFENG MACHINERY CO.,LTD      
 CHANGLONG SCIENCE & TECHNOLOGY（YANGJIANG）CO.,LTD.      
 HANSON PULP MOLDING TECHNOLOGY CO.,LTD.      
 SHANGHAI HEROLIFT AUTOMATION TECHNOLOGY CO., LTD      

The content you're trying to view is for members only. If you are currently a member, Please login to access this content.   Login

Source：Adsale Plastics Network Date ：2026-01-28 Editor ：RC
Copyright： This article was originally written/edited by Adsale Plastics Network (AdsaleCPRJ.com), republishing and excerpting are not allowed without permission. For any copyright infringement, we will pursue legal liability in accordance with the law.

Kistler Group, an expert in dynamic measurement technology, and ATS Life Sciences Systems (LSS), an industry-leading automation solutions provider, have joined forces for state-of-the-art medical device assembly line.

 

Combining advanced sensor technology from Kistler with a patented digital motion system from ATS LSS, Symphoni platform delivers real-time in-line quality assurance for medical devices, up to 320 parts per minute with 90% less tooling and full traceability.


Kistler x ATS LSS_medical device assembly automation_01.jpg


Symphoni platform embeds inline process monitoring directly into assembly.

Kistler x ATS LSS_medical device assembly automation_02.jpg


Kistler’s advanced sensor technology enables inline process monitoring at every step of medical device assembly process.

Kistler x ATS LSS_medical device assembly automation_03.jpg


Symphoni is with novel electronic cam software that optimizes motion of Rapid Speed Matching technologies, achieving faster throughput without compromising on quality.

 

The platform sets a new benchmark for scalable, data-driven automation in medical device manufacturing, supporting regulatory-compliant production, audit-ready data, and flexible handling of multiple product types on a single line.

 

Challenges to produce flawless medical devices

 

In many conventional assembly processes for medical devices, quality assurance limited to pre- and post-assembly inspections. They consume valuable floor space and require numerous specialized tools. Beyond operational inefficiencies, they affect regulatory compliance, yield, and scalability.

 

To meet stringent standards such as FDA 21 CFR Part 11 and EU MDR, manufacturers must demonstrate consistent product quality providing fully traceable and audit-ready process data. Optimized layouts and minimal downtime are also key factors.

 

Innovation in high-speed medical device assembly

 

To address these challenges, ATS LSS and Kistler Group collaborated for an automated assembly line that makes previously invisible aspects of production measurable and controllable.

 

The system integrates ATS LSS’ expertise in digitally synchronous motion and modular automation with real-time force and displacement sensing from Kistler, enabling assembly and in-line verification of medical devices at speeds exceeding 300 parts per minute and the flexibility to handle multiple product types on a single line.

 

These improvements reduce overall cycle time from 3750 ms to 750 ms, delivering rapid, precise, and traceable inline process monitoring.

 

Real-time data support: From assumptions to assurance

 

At the same time, the real-time force and displacement monitoring from Kistler allows Symphoni to measure and verify critical steps of medical device assembly as it happens. In-line waveform analysis detects potential failure modes, while a patent-pending inertia compensation system neutralizes the effects of high-speed motion on force measurements.

 

These capabilities enable precise evaluation of force and distance, reducing false positives and negatives and eliminating the need for separate inspection stations. All collected real-time data can be stored across multiple databases, supporting process optimization, regulatory compliance, and rapid ramp-up of new production lines.

 

 


全文内容需要订阅后才能阅读哦~
立即订阅
WENZHOU CHAOXU MACHINERY CO.，LTD. 信百勒 英文横幅
ISO 8573-1 Class 0 oil-free air compressor manufacturer JC times button ad EN XIAMEN XINWANCAI POLYMER TECHNOLOGY CO.,LTD

Recommended Articles

Medical
Medical Plastics Conference hails local innovation and global standards
 2026-04-22
Medical
CHINAPLAS 2026: An array of cutting-edge solutions for medical device production
 2026-04-21
Medical
Report: Innovative Plastics Technologies Propel Medical Device Advancement
 2026-03-24
Medical
Dr. Boy machines to demonstrate high-precision medical components at CHINAPLAS 2026
 2026-03-09
Medical
Syensqo joins MedTech Innovator to support next generation medical device innovation
 2026-02-24
Medical
Syntegon launches AIM9 high-speed inspection platform for pharmaceutical sector
 2026-02-23
AdsaleCPRJ.com A1 420x90 EN AdsaleCPRJ.com A1 - EMP - EN
rongsheng 金纬 Haitian button ad EN
  • Must See
    • News
    Images
    Watch it
1
CHINAPLAS 2026：VDMA “The Power of Plastics” forum highlights digitalization and circularity
2
ENGEL’s high-performance automotive solutions at CHINAPLAS 2026
3
Report: Chinese companies strengthening global production network
4
As global PFAS regulations tighten, how should the food packaging industry respond?
5
Building a robust industrial ecosystem in Malaysia for high quality production
1
Arkema: High performance bio circular material for sustainable future
2
Brückner presents new member and debut of NoSho technology at CHINAPLAS 2026
3
About Dow
4
CovationBio®bioPTMEG brand video
5
Haitian: MA5/Ultra empowers smart industry chain with 3 upgrades
  • Hot Specials

You May Be Interested In

Change
  • People
  • Company
loading... No Content
{{[item.truename,item.truename_english][lang]}} {{[item.company_name,item.company_name_english][lang]}} {{[item.job_name,item.name_english][lang]}}
{{[item.company_name,item.company_name_english][lang]}} Company Name    {{[item.display_name,item.display_name_english][lang]}}  

Polyurethane Investment Medical Carbon neutral Reduce cost and increase efficiency CHINAPLAS Financial reports rPET INEOS Styrolution Evonik Borouge Polystyrene (PS) mono-material Sustainability Circular economy BASF SABIC Multi-component injection molding machine All-electric injection molding machine Thermoforming machine

Kistler and ATS Life Sciences Systems join forces for high-speed medical device assembly line

识别右侧二维码，进入阅读全文
下载
x 关闭
订阅
亲爱的用户，请填写一下信息
I have read and agree to the 《Terms of Use》 and 《Privacy Policy》
立即订阅
Top
Feedback
Chat
News
Market News
Applications
Products
Video
In Pictures
Specials
Activities
eBook
Front Line
Plastics Applications
Chemicals and Raw Material
Processing Technologies
Products
Injection
Extrusion
Auxiliary
Blow Molding
Mold
Hot Runner
Screw
Applications
Packaging
Automotive
Medical
Recycling
E&E
LED
Construction
Others
Events
Conference
Webinar
CHINAPLAS
CPS+ eMarketplace
Official Publications
CPS eNews
Media Kit
Social Media
Facebook
Linkedin
Adsale Group ｜  About Us ｜  Terms of Use ｜  Privacy Policy ｜  Contact Us ｜  Media Kit ｜  Consent Letter for Processing Personal Data ｜