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Medical

0.0013克的LSR精密部件是怎样注塑出来?

Sep 7, 2021
00:54

ENGEL 与 ACH Solution公司共同开发了新型LSR微注塑装置,采用这项创新技术可以实现由液态硅胶 (LSR) 生产注塑量远低于 0.1 克的精密部件。

 

据介绍,该LSR 部件长度为 1.7 mm,直径为 0.9 mm,重量仅为 0.0013 克。

 

可灵活改装

 

为了将其推向市场,一副具有 32 腔的冷流道针阀模具将会被应用于眼科诊断仪器的连接元件的生产。细丝零件的长度为 1.7 mm,直径为 0.9 mm,重量仅为 0.0013 克。

 

全电动无拉杆 ENGEL e-motion 50/30 TL 注塑机配备了 ACH Solution 的 LSR 计量泵,在传送带上拾取和放置微型零件的 ENGEL viper 6 线性机械手以及用于质量控制的摄像头系统(同样来自 ACH Solution)。 

 

在开发微注塑装置时,高度的灵活性是重点。凭借快速连接系统,该装置可在不到 30 分钟的时间内更换传统的螺杆注塑装置,以便最大限度地利用注塑机的生产时间。 

 

无拉杆技术实现最低单位成本


该注塑应用采用了无拉杆 e-motion TL 注塑机的大锁模面,由于没有拉杆干扰,锁模面可以充分利用至边缘。通过这种方式,大型多腔模具可以与相对较小的注塑机匹配,减少了设备占地面积并提高了单位面积生产率。这保证了最低单位成本。 

 

无拉杆全电动 e-motion TL 注塑机与新型微注塑装置组合的目标群体除医疗技术外,还有消费性电子产品行业,该行业生产用于智能手机的微小电子精密部件和高质量光学组件等。由于电动汽车和自动驾驶趋势,汽车行业未来也需要更多由 LSR 制成的微型零件。ENGEL 还将通过新型微注塑装置实现多组分工艺,例如将注塑量非常小的密封元件直接注射到基体上。 

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