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Home > Watch it > Automotive

New tape sandwich technology with lightweight and sustainability advantages

Source：Adsale Plastics Network Date：2023-06-26
Copyright： Original work. Please do not reprint.

Development partners ENGEL, Feronyl, and KTM Technologies have premiered a motorcycle seat base demonstrator produced using a new tape sandwich process. It features greater stiffness with less weight and a more compact part design.

 

In the tape sandwich process, very thin, single-layer reinforcement materials, such as tapes and fabrics with polypropylene matrix, are inserted into both cavity halves of the injection mold without preheating before the cavity is filled with polypropylene.

 

Due to the specific mechanical properties of the sandwich structure, the stiffness required for motorcycle seat bases is met with a single-layer UD-tape. This means that the tape sandwich process requires significantly less energy and simpler production cell technology than conventional fiber-reinforced plastic composite processing methods. At the same time, the production costs drop.

 

Another advantage of the sandwich structure is that standard thermoplastics can be used in components exposed to high mechanical stresses, since the part performance is driven exclusively by the tape structure, which also boosts cost efficiency.

 

Check out what the ENGEL experts said on the new technology and further trend.

Development partners ENGEL, Feronyl, and KTM Technologies have premiered a motorcycle seat base demonstrator produced using a new tape sandwich process. It features greater stiffness with less weight and a more compact part design.

 

In the tape sandwich process, very thin, single-layer reinforcement materials, such as tapes and fabrics with polypropylene matrix, are inserted into both cavity halves of the injection mold without preheating before the cavity is filled with polypropylene.

 

Due to the specific mechanical properties of the sandwich structure, the stiffness required for motorcycle seat bases is met with a single-layer UD-tape. This means that the tape sandwich process requires significantly less energy and simpler production cell technology than conventional fiber-reinforced plastic composite processing methods. At the same time, the production costs drop.

 

Another advantage of the sandwich structure is that standard thermoplastics can be used in components exposed to high mechanical stresses, since the part performance is driven exclusively by the tape structure, which also boosts cost efficiency.

 

Check out what the ENGEL experts said on the new technology and further trend.

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Injection molding machines
Automotive component
ENGEL
 Ningbo Xinbaile Intelligent Machinery Manufacturing Co., Ltd.
Star Member
 TAIZHOU TUOFANG PLASTIC MOULD CO.,LTD
Classic Member
 Chongqing Woerfu Chemical Co.,Ltd
Classic Member
 HENAN HENGFEI BIOLOGICAL TECHNOLOGY CO.,LTD
Classic Member
 GUANGDONG HALFON MACHINERY EQUIPMENT TECHNOLOGY CO.,LTD
Classic Member
 ZHOUSHAN DEMAJI INDUSTRIAL CO., LTD.
Deluxe Member
 YUYAO KAWAGUCHI Manufacturing Co., Ltd.
Elite Member
 NINGBO UNION POWER MACHINERY CO., LTD.
Classic Member
 GUANGDONG HTASO NEW MATERIALS TECHNOLOGY CO.,LTD
Star Member
 BRUECKNER MASCHINENBAU GMBH
Classic Member

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