Search History
Clear History
Hot Searches
Subscribe eNews
Once A Week Once Every Two Weeks
Login Register


Ecomaison, Covestro, Secondly and Federal Eco Foam launch Foam Recycling project

EREMA and Lindner delivers consistent quality in post-consumer recycling

KRAIBURG TPE launches TPE-EPDM adhesion for automotive application


Trelleborg tested Elmet’s new LSR dosing system before market launch

WM thermoforming introduces AI-Powered Vision System for tray defects analysis

SIKORA introduces diameter and length measuring devices for hose and tube


  • Round Table at Fakuma 2023: “Plastic – Recyclable Rather Than Problem Material!”

  • ArabPlast 2023 – The Success Journey Continues………..

  • GREAT NEWS! INAPA 2023 IS COMING BACK 24 - 26 May 2023 at JIExpo Jakarta, Indonesia


Industry And Market

ASEAN: The Next Manufacturing Hub

Innovative and Sustainable Packaging

Recycling and Circular Economy

Exhibition And Conference


K 2022 FOCUS


CHINAPLAS 2024 Focus

CHINAPLAS 2023 Focus

News Videos


Free The Sea: Insights into ocean plastic prevention

TechHub@CPRJ: Suzhou Yuzhen Technology at CHINAPLAS 2024

Conference Videos

【Mandarin session:Webinar playback】Asahi Kasei: How to solve the black spots in plastic molding

【Mandarin session:Webinar playback】The Digital Challenge. SACMI at CHINAPLAS 2024 See your future manufacturing today

【Mandarin session:Webinar playback】Innovative solutions from WINTEC and Piovan in the new market situation

Product Videos

Demonstration video of dual color injection molding machine, US270

Demonstration video of ZJ series double template injection molding machine

Baofeng Energy is a leading enterprise in the coal-based new materials industry chain


Playback TECHHUB@CPRJ Live Streaming for CHINAPLAS


Playback 5th Edition CHINAPLAS x CPRJ Plastics Recycling and Circular Economy Conference and Showcase

Home > News > Processing Technologies

Latest hot runner and mold solutions for upgrading

Source:Adsale Plastics Network Date :2024-04-16 Editor :Rachel Cheung
Copyright: This article was originally written/edited by Adsale Plastics Network (, republishing and excerpting are not allowed without permission. For any copyright infringement, we will pursue legal liability in accordance with the law.

Injection molding remains one of the popular manufacturing method to produce plastic parts for a wide variety of sectors. To enhance production efficiency and product quality, hot runner and mold technologies providers continue to introduce solutions for upgrading injection molding process.

Hot runner system without active water cooling

Oerlikon HRSflow developed HRScool Evo system in which the hydraulic cylinder that positions the pin does not require separate, active water cooling. In many cases, more complex water-cooled systems can thus be replaced.

With HRScool Evo, a thermally insulating air gap towards the cavity reduces both the heating of cylinder and the thermal loss of manifold. A cover made of highly heat-conductive material on the opposite side also ensures optimum heat dissipation towards the cold clamping platen.


HRScool EVO enhances energy efficiency in hot runner injection molding.

For perfect matching, height can be adjusted via telescopic supports, further enhancing heat transfer and thermal uniformity over the entire hot runner system to maximize part quality.

Depending on the system size and application, the new system can reduce energy consumption by up to 10%. In addition, the low number of components reduces the assembly and maintenance time.

Other than energy efficiency, another advantage is the elimination of all pipes and connections required for water cooling, which prevent clogging and corrosion, reducing maintenance. Also, as the reduction to one thermally insulating and one thermally conductive element enables a compact design, small cut-outs in the clamping plate are sufficient.

HRScool Evo has a wide range of market applications, including automotive and packaging industries. 

Modular single nozzle for more efficient processing

Meusburger introduces single nozzle easyFILL EH 4010, as an alternative to the single nozzle smartFILL EH 4000. It is available with two flow channel diameters and in four lengths respectively.

The nozzle features a modular design and uses components from the existing smartFILL nozzle series. The one-piece, coated nozzle tip allows problem-free processing of most plastics, including technical ones. There are only restrictions for filled plastics.

easyFILL EH 4010 is heated with just one control zone as heat output distribution in the nozzle heater is adapted accordingly. A second heater and sprue bush are not necessary. The modular design of the nozzle allows individual nozzle components to be replaced, which facilitates efficient and economical repairs.

Nevertheless, corresponding 3D CAD data including installation space can be downloaded for use.

New headed hexagon socket pipe and sealing plugs

HASCO introduces new headed hexagon socket pipe plugs Z 9410/…, available made of either brass with a special integrated FKM O-ring or a high-temperature type of stainless steel.

The O-ring, in the HT variant, consists of a highly temperature-resistant fluorinated rubber material, guarantees reliable sealing of the drilled cooling holes, also without any additional sealing of the thread.

Both socket pipe plugs fit for reliable cooling of injection molding tools with hot or cold water or heat transfer oil. The low compression set allows optimum application, reducing production outages due to leakages. They are easy to assemble and dismantle.

Whereas socket pipe plug Z 9410/… is made of the high-quality brass material 2.0401 for temperatures up to 120°C with water and oil, the maximum application temperature for the HT version made of high-quality stainless steel 1.4305 with special high-temperature O-rings is 180°C for water and 220°C for oil.

They guarantee a reliable seal even with large temperature differences. HT pipe plugs from HASCO are thus suitable for applications in medical and clean-room technology.


Moreover, HASCO introduces new sealing plugs Z9425/…/VA. Made of stainless steel, they are particularly suitable for use in clean rooms, as in medical technology. They allow reliable cooling of injection molding tools when using hot or cold water or heat transfer oil.

The sealing plugs are temperature-resistant up to 180°C and have excellent corrosion resistance. Internal pressures in the cooling system of up to 10 bar can be achieved.

The high-quality stainless steel 1.4305 guarantees reliable and durable cooling applications. Due to the Torx geometry of the fixing screw, the plugs are easy to assemble and the torque is reliably transmitted without any damage to the inner profile.

Magnetic clamping technology to enhance efficiency and safety

Stäubli and Mag-Autoblok Tecnomagnete partnered to optimize QMC123 magnetic mold-clamping system, which takes the capabilities of magnetic clamping technology to a new level.

Traditional method to produce different parts with same injection molding machine involves changing molds using bolts or mechanical clamps. However, the time required to remove and replace molds leads to unproductive process and safety risks.

Powered by permanent electro-magnetic technology, the optimized QMC 123 offers a list of new features and advantages.

Staubli magnetic clamp_480_1.jpg

Magnetic mold-clamping system is a more efficient mold change solution.

First, it provides a greater level of information and features a touch screen interface. The IMAG-Editor software enables clamping force for each mold to be prior to loading, based on the press on which it will be used. This information highlights any potential problems ahead of production.

In addition, intuitive guidance is provided, both during set up and assist in diagnosing warnings or error conditions, enabling faster and safe resolution. The system can also detect flux changes before actual mold movement takes place, further enhancing levels of safety.

The magnetic clamping solution also plays a key role as part of SMED (Single Minute Exchange of Die) strategy, by minimizing the time between the last good part and the first good new part. With its data acquisition capabilities, this new technology is also compatible with the principles of Industry 4.0.

The new QMC 123 solution is compatible with molding machines ranging 50T to upwards of 6,000T.

 Like 丨  {{details_info.likes_count}}
Other molds
Hot runner
 Shenzhen Zhenxiong Molds Accessories Co.,Ltd.      

The content you're trying to view is for members only. If you are currently a member, Please login to access this content.   Login

Leave Comment


All Comments

No Comment


{{ toolTimes(itme.updated_at,'s') }}


{{VueShowUserOrCompany(itmes.user)}} {{ toolTimes(itmes.updated_at,'s') }} Reply



Recommended Articles

Processing Technologies
Raising the bar in thermoforming technology
Processing Technologies
Latest hot runner and mold solutions for upgrading
Processing Technologies
New advanced solutions for mixed plastic waste sorting
Processing Technologies
Control extrusion process smarter than ever
Processing Technologies
A study on the application of UHMWPE in wet separator
Processing Technologies
Full steam ahead: Boosting efficiency in smart injection molding

You May Also Like

{{VueShowUserOrCompany(}} {{VueShowDisplayName(}}
{{item.title}} {{item['summary']}}
 {{item.likes_count}}       {{item.comments_count}}

You May Be Interested In


  • People
  • Company
loading... No Content
{{[item.truename,item.truename_english][lang]}} {{[item.company_name,item.company_name_english][lang]}} {{[item.job_name,item.name_english][lang]}}
{{[item.company_name,item.company_name_english][lang]}} Company Name    {{[item.display_name,item.display_name_english][lang]}}  

Polyurethane Investment Medical Carbon neutral Reduce cost and increase efficiency CHINAPLAS Financial reports rPET INEOS Styrolution Evonik Borouge Polystyrene (PS) mono-material Sustainability Circular economy BASF SABIC Multi-component injection molding machine All-electric injection molding machine Thermoforming machine
Market News
In Pictures
Front Line
Plastics Applications
Chemicals and Raw Material
Processing Technologies
Blow Molding
Hot Runner
Official Publications
CPS eNews
Media Kit
Social Media