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All‑in‑One ABS Sensor Solution: YIZUMI Integrates Insert Molding, Encapsulation, Inspection, and Documentation

Aug 31, 2026
On the road, safety comes first.
At the heart of braking safety is a small but critical component:
the ABS wheel speed sensor.


The wheel’s “speed nerve,”
it monitors wheel speed with millisecond-level precision.

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But making it is no simple task

Metal inserts, precisely overmolded.

Housing, precisely encapsulated.

Zero room for error.


Traditionally, one machine for insert molding,

another for housing encapsulation,

with manual transfer in between. 


More processes mean more variables:
handling damage, human error, missed inspections......


One defective sensor making it to the market

could mean a whole-batch recall.


For automotive electronics, “good enough” is never enough.


So YIZUMI brings the processes together!


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UN90V2CR + UN60V4

A Dual-Vertical Injection Molding Production Cell


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Two vertical injection molding machines work together: 

Insert molding
Housing encapsulation
Visual inspection


No manual handling. 

No waiting for cycle times between stations.


One production line. 

One seamless process.


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 High-Efficiency Automation

One solution for precision insert molding and housing encapsulation. Strip feeding, insert molding, housing encapsulation and finished-part takeout — all seamlessly automated.


 Lower Costs, Higher Efficiency

Fully automated production combined with visualized data analysis improves production efficiency. 


 End-to-End Quality Traceability

An integrated vision inspection system enables 100% online inspection and creates complete production records, meeting the traceability requirements of the automotive industry.

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A 14-gram sensor may look small,

But behind it is an entire production line.


YIZUMI’s ABS Wheel Speed Sensor Molding Solution


Processes Simplification.

Precision. Efficiency. Full Process Control.


* Data were obtained under specific test conditions; actual performance may vary. Provided for reference only, not as a commitment.


Brand
Automotive component
Automotive
YIZUMI
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