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Eco-Friendly Chemical Foaming Agents Drive Plastic Lightweighting: Benqi New Materials Explores New Cost-Reduction Paths for Rubber & Plastic Processing

Aug 3, 2026

Eco-Friendly Chemical Foaming Technology Opens New Optimization Space for Plastic Processing

Traditional solid injection or extrusion processes suffer from high material consumption and heavy product weight in many applications. Chemical microfoaming technology creates uniform microporous structures inside plastics, enabling lightweighting while enhancing buffer and thermal insulation properties of finished products.


Benqi has developed eco-friendly chemical foaming agents modified from sodium carbonate, which decompose into CO₂ gas. The formula delivers superior environmental performance and is compatible with multiple rubber and plastic systems for various processing scenarios.


Solutions for Injection, Extrusion & Other Foaming Scenarios

We develop material solutions targeting injection foaming, extrusion foaming and 3D printing foaming to satisfy different production demands:

  • Closed-mold injection foaming cuts overall production costs by 3%–8% via optimized material usage;

  • Secondary mold-opening foaming reduces resin consumption for automotive interior parts to realize lightweight design;

  • The foaming technology also applies to GPPS light diffusion panels, rigid/flexible extruded goods and foamable 3D printing filaments.


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Bearocell™ Masterbatch Series Accelerates Microfoaming Technology Implementation

Microfoaming relies on coordinated materials, equipment, molds and process tuning. To address practical production challenges, Benqi provides the Bearocell™ eco-friendly foaming masterbatch series plus full technical support for formula and process optimization, lifting client application efficiency.


With years of experience in rubber & plastic foaming, Benqi collaborates with upstream and downstream industry partners to promote wider adoption of eco-friendly foaming technology. 


If you need eco-friendly foaming material solutions and technical consultation, click "Interested in The Company" to discuss your specific application requirements.

Foaming agent
Functional masterbatch
Additive
Comments
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Concurrent event "Application in Focus" features seven forums on automotive, medical, packaging, and antimicrobial solutions for green innovation.
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