At Fakuma 2026, Kistler will put its MedRelease Suite at the center stage, providing complete, auditable quality documentation for medical technology. The suite includes precision mold cavity pressure sensors, the ComoNeo process monitoring system, model-based quality predictions, and the AkvisIO data management platform.

Kistler's portfolio enables precise cavity pressure measurement even under demanding medical technology conditions.

The second generation of ComoNeo processes data using its built-in, high-performance processor in the 21-inch display.

In addition to the MedRelease Suite, Kistler will also showcase solutions for downstream assembly and inspection in plastics processing at Fakuma.

Measuring quality where it originates

Kistler measures pressure inside the cavity, which is the place where component quality actually originates. The cavity pressure profile reflects the combined effects of the key process parameters and provides a meaningful basis for assessing component quality.

By continuously capturing and storing measurement data and analyzing it with a quality model, each component produced can be linked to its individual quality.

With the 6183D, Kistler offers the world's smallest cavity pressure sensor, measuring just one millimeter in diameter. It delivers precise measurements even under the most demanding process conditions.

Process monitoring, quality prediction, and more

The new generation of the ComoNeo process monitoring and control system processes the captured cavity pressure data in real time and evaluates each production cycle based on defined quality criteria.

The specially developed ComoNeoPREDICT software application uses this data to predict the relevant quality characteristics of each injection-molded component based on models.

In regulated production environments, it is essential to demonstrate that quality models operate reliably within their defined scope. The OPTIMIZE software therefore supports the systematic development, evaluation, and validation of the models.

The centralized fleet management system AkvisIO then consolidates process and quality data in a central location, creating a consistent, traceable data foundation for batch release, audits, and deviation analyses with user-based access control and an audit trail.

This way, the MedRelease Suite combines process monitoring, quality prediction, validation, and documentation into one comprehensive approach.

Temperature control

Kistler's control algorithms can now use temperature signals from the mold, in addition to pressure signals. On this basis, hot-runner molds can be filled more evenly with ComoNeoMULTIFLOW, while also determining the optimal point for switching from the injection phase to the holding pressure phase.

More to see at Fakuma 2026

Kistler will also show solutions for downstream assembly and inspection in plastics processing at Fakuma 2026.

The NCFQ 2166A high-speed joining system, in combination with piezoelectric force measurement technology and maXYmos NC, enables precise control, monitoring, and documentation of demanding assembly processes.

For optical final inspection, the KVC 821 inspection and sorting system checks defined dimensional and surface characteristics at speeds of up to 750 parts per minute. These solutions enable Kistler to support end-to-end quality assurance, from injection molding to assembly and final inspection.