Four Injection Units, One Clamping Cycle: How Haitian Streamlines Keycap Manufacturing
What do keycap manufacturers fear most?
"Severe color variation—order rejected."
"Noticeable parting lines—poor tactile feel."
"Yield drops to 85% after four separate passes."
All these pain points stem from excessive production steps and high material waste.Market demand has shifted toward multi-color, customized keycaps, yet conventional manufacturing methods struggling to keep up.
Haitian’s MA3600WM/720-570-L380-R280 four-color multi-component injection machine features four coordinated injection units, enabling one-shot molding of multi-color keycaps with a single mold clamping operation.
Three Major Challenges Solved in a Single Cycle
A) Seamless Color Boundaries: Each injection unit achieves injection speeds over 150mm/s. Fast melt filling prevents color bleeding or trailing at color junctions.
B) Consistent Color Quality: High-response servo drives with closed-loop control deliver accurate flow switching and rapid injection response, eliminating color inconsistency.
C) Rotary Table Stability: Imported servo motors with closed-loop control ensure smooth rotation and high repeat positioning accuracy, providing solid mechanical foundation for large-area multi-color molding.
Cut Three Steps, Boost Molding Reliability
By eliminating three rounds of mold changes, parameter tuning, process downtime, and cumulative yield loss, Haitian condenses four steps into a single, seamless cycle. This redefines the quality baseline, pushing yields far beyond the traditional 85% mark.
We take on complex technical challenges with our equipment, delivering higher efficiency and yield to production lines. Samples are available for on-site testing. Click "Interested in The Company" to schedule a mold trial with Haitian.
