At K 2025, Bausano will present itself with a new brand identity and renewed offering, where digital technologies and artificial intelligence applied to extrusion process control.

New branding

At the heart of the new positioning lies the concept "Extrusion Instinct", a synthesis of Bausano’s distinctive approach, which combines vertical specialization, results-oriented culture, and the ability to innovate naturally and continuously.

New logo of Bausano.

The new logo, composed of two interwoven arrows forming the letter “B”, visually embodies the Company’s dynamism and its commitment to a smarter, more connected and sustainable industrial model.

Debut at K: Bausano Sphera digital ecosystem

Bausano SPHERA will also make its debut at K 2025. This digital ecosystem marks the beginning of a new production paradigm, built around real-time control. Its three native modules are designed to transform data into value, anticipating the operational needs of end users.

Bausano Sphera digital ecosystem.

Thanks to the Bausano SPHERA software suite, artificial intelligence is integrated directly into the machine, revolutionizing traditional extrusion plant control logics. Through an intuitive interface, users can monitor dynamic KPIs and the plant’s OEE index, receive personalized operational suggestions, and take action to maximize line performance, empowered by predictive diagnostic features.

Bausano SPHERA suite represents the new frontier of real-time control: a set of advanced and versatile tools, designed to support fast, informed decision-making aimed at maximum efficiency and enhanced process sustainability.

Live demos: Two high-performance extruders with AI-based interface

At Bausano’s booth, visitors will have the opportunity to interact directly with the AI-based Bausano RANGER interface, one of the suite's core modules, installed on two high-performance extruders, including counter-rotating twin-screw MD 130/25 for compound production, and single-screw E-GO 60/37 for multilayer HDPE pipe manufacturing.

The twin-screw extruder features induction heating (a Bausano patent since 2024), multidrive system, and combined feeding with gravimetric dosing and volumetric conveying. These innovations offer enhanced gelification of PVC. In addition, the PVD treatment applied to the pelletizing head ensures high abrasion resistance and consistent granule quality, even during extended production cycles, while optimizing cutting performance.

The E-GO single-screw extruder features a custom screw with high-dispersion mixer and Maddock element, both developed in-house by Bausano to ensure melt homogeneity even at low fusion temperatures, resulting in lower energy impact. The line is also characterized by its compact design with servo-assisted axial ventilation, designed to reduce footprint and facilitate integration into existing plants.