The Rejlek Group in Vienna has recently commissioned Austria’s first fully integrated SAM-C automation solution from Sumitomo (SHI) Demag.

The fully electric IntElect 130 can produce high-precision plastic components with outstanding process stability, energy efficiency, and precision. Marking an important step toward sustainable manufacturing.

Rejlek has commissioned Austria’s first fully integrated SAM-C automation solution from Sumitomo (SHI) Demag.

“The machine offers an exceptional value creation depth – from the drive technology to the integrated robotic solution. What particularly impressed us was the seamless integration of the SAM-C robot, which significantly simplifies operation and maintenance,” commented Johannes Burtscher, Operations Manager for Injection Molding and Stamping Technology at Rejlek.

Higher productivity with low energy consumption

Rejlek manufactures precision components for industrial electronics, mobility, and medical technology. On the new fully electric IntElect, plastics with high glass fiber and recycled content are processed – a significant step toward more sustainable production.

Thanks to the activeMeltControl technology, the machine automatically compensates for material fluctuations, ensuring consistently high quality with minimal scrap rates. The adaptive control system adjusts the injection process in real time, enabling particularly stable production conditions. A clear advantage, especially when using multi-cavity molds.

Space-saving automation with system integration

A key feature of the new production cell is the fully integrated SAM-C robotic solution. “The compact design saves valuable floor space, and thanks to the joint control of the machine and robot, operation is extremely intuitive,” said Burtscher.

In the production process, the SAM-C robot performs precise part removal and handling for subsequent processing steps, making a decisive contribution to higher process reliability and consistent product quality.

“With the SAM-C series, we offer a fully integrated automation solution that is perfectly tailored to our fully electric machines. The combination of high dynamics, energy efficiency, and ease of use provides our customers with new opportunities to manufacture more productively and sustainably,” added Michael Domes, Managing Director Sales Austria at Sumitomo (SHI) Demag.

Sustainability as a core practice

In addition to using recycled materials, Rejlek optimizes cooling management and relies on closed water circuits. “Our fully electric system significantly reduces energy consumption compared to hydraulic machines,” emphasized Burtscher. “At the same time, we benefit from precise, stable cycles and very high Overall Equipment Effectiveness (OEE).” The technology thus supports both the company’s ecological and economic objectives – an aspect that is equally central for Rejlek and Sumitomo (SHI) Demag.